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WaterlooMicrochips

Course: BU 468, Fall 2009
School: Charleston Law
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"Whateverhappenedtoourpartnership?Ithasn'tbeeneasybutthepast16 WaterlooMicrochipst JoeBennettlookedwistfullyoutherofficewindowandmused. yearshasseenourfriendshipsanddreamrewardedbyacumulativeseriesof successesandwham!Nowwe'rearguing,backbiting,withholdinginformation, andsecondguessingoneanother.Thiscan'tgoon." ThreeelectricalengineeringstudentshatchedWaterlooMicrochips...

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"Whateverhappenedtoourpartnership?Ithasn'tbeeneasybutthepast16 WaterlooMicrochipst JoeBennettlookedwistfullyoutherofficewindowandmused. yearshasseenourfriendshipsanddreamrewardedbyacumulativeseriesof successesandwham!Nowwe'rearguing,backbiting,withholdinginformation, andsecondguessingoneanother.Thiscan'tgoon." ThreeelectricalengineeringstudentshatchedWaterlooMicrochips duringatermprojectintheirfinalyear.JosephineBennett(Joe),Lawrence Martin(Larry),andMorrisWatson(Moe)foundedthefirmduringthefallof 1981,totakeadvantageofacontrollerchipdesigntheyhaddeveloped.The ideawastofocusonthedesignandmanufactureofmicrochipsusedin productcontrolunits.Allthreehadstronginterestsinappliedresearch, excellenttechnicalskills,drivingdesirestolearn,agenuinelikingfor oneanother,andhighneedsforautonomy.Theirskillsetsoverlapped,but nottothepointofdisadvantage.Theycomplementedandenergisedone anotherwhenevertheyputtheirheadstogether.Joewasthebrainbehind mosttechnicalbreakthroughs.Sheexcelledinconceptualisingapplied researchquestionsanaressingundamentalnewproductdevelopmentissues. BothLarryandMoewereparticularlyadeptatspottingdownstreamcommercial applicationsanddesigninglifeintothem.Allthreehadtheinterpersonal skillsneededtodevelopclientrelationshipsandtrust,butnonewas particularlyinterestedinthesalesandmanufacturinginitiativesthatmore matureproductsrequired.Therecessionof1981madethedecisiontosetout ontheirowneasierbecauseelectricalengineeringjobswerescarce. Thecompany'sfirstcommercialproductwastheonethegroupdesignedfortheirterm project.It wasamicrochipusedinacomplexchronometerandittook11monthsbefore thatinitiativepaiddividends.Workinginuniversitylabsasresearch assistantsandoutofagaragetheyperfectedtheirdesignaddressingissues ofreliability,qualitycontrol,cost,manufacturability,andclient development/commercialisation.Thesecondproductwasacontrolunitfor industrialairconditioningsystemsandthatproductwasfollowedquicklyby acontrolunitforahearingaid. Inthebeginning,thepartnersdecidedtoconcentrateondesignonly andcontractedoutorlicensedchipmanufacture.Allthreepartnersworked togethertodevelopandtestnewproductdesigns.Asthecompany'sproduct linebegantogrow,however,thethreepartnerssawanincreasingneedfor specialisation.In1988,withafulltimestaffof27(21ofwhowere technicalprofessionals),theyorganisedthecompanyintothreedivisions automotive,industrial,andelectronic,witheachpartnerassuming responsibilitforoneofthedivisions.Althoughtherewasinformal collaboration,effectivelythepartnerswerenowworkingmoreindependently, sincetheproductlineswerequitedifferent. Areaswheretheycontinuedtoformallycollaborateinvolveddecisions concerningstrategy,commitmentstonewprojects,governmentresearchfunding initiatives,quarterlyprojectreviews,andoverallfirmperformancereviews. TheSeniorManagementCommitteewasthecoordinatingvehicleandJane Drysdalechairedthiscommitteeafter1991.Afinalareaofformal collaborationinvolvedthenurturingofprofessionalrelationshipswith universityfacultyandgraduatestudentsinelectricalengineering.This paiddividendsinthreeways.First,itprovidedaccesstoanexcellent talentpool.Second,itservedasareadysourceoftechnicalinput, insights,andideas.Third,itprovidedsuperbcommunicationchannels throughwhichtotrackandaccesstechnicaldevelopmentsandbreakthroughs. Newproductsquicklyfollowed.Theautomotivedivision,managedby Joe,designedanddevelopedthreesuccessfulcontrollers,oneforantilock brakingsystems,oneusedfordriverinformationsystemsinautomobiles,and anotherforregulatingfuelmixturesindieselengines.Theindustrial division,managedbyLarry,focusedondevelopingcontrolunitsforheavy dutyindustrialapplicationswherereal tAnthonyAtkinsonandGeneDesczapreparedthiscasefortheSocietyofManagementAccountants ofCanada.Thiscasewasdevelopedtopromotediscussionofmanagementaccountingissuesandis nottobereproducedordistributedwithouttheexpressedwrittenpermissionoftheSocietyof ManagementAccountantsofCanada. WaterlooMicrochips Page2of6 timesensingandfeedbackofhundredsofpiecesofproductioninformationwas criticalforthecontrolandefficiencyofhighspeedproductionmachines. Themostimportantapplicationswereinpulpandpaper,oilrefining,and steelmaking.Theelectronicsdivision,managedbyMoe,focusedon medical/scientificandhomeuseapplications.Thisdivision'sproduct developmentsincludedchronographicapplications,telemetryinformation integrators(e.g.foruseinneonatal,intensivecareandrecoveryroom applications),andcontrolunitsforuseinkidneydialysismachinesand bloodmonitoringequipment.Tworecentproductdevelopmentsthathadthe potentialforwideapplicationinvolvedmicrochipcontrolunitsforhome alarmsystemsandhearingaids. WaterlooMicrochipsmovedintotheircurrentfacilityin1989,with additionsmadetotheoriginalbuildingin1993and1995.Thissitehad ampleroomforexpansion.Itwaswelllocatedinanindustrialpark,in closeproximitytobothuniversitiesandtransportationcorridors. Inthelate1980'sandearly1990's,thecompanywasinthetruest senseapartnership.Thepartners,eachwiththeirownsmallbutgrowing staff,focusedonidentifyingproductopportunitiesanddesigningthenew productsintheirrespectivedivisions.Administrative,salesandmarketing, accounting,contracting,anddistributionwerelefttoJaneDrysdale,the SeniorManagementAssociate.Drysdalefirstmetthepartnerswhileshewas anengineeringcoopstudentin1986,butherinterestsweremoremanagerial thantechnical.Sheenjoyedthedynamicscreatedbyahightechnology, entrepreneurialenvironment,andshethrivedontheautonomyandchallenges itprovided.ShejoinedWaterlooMicrochipsin1988aftercompletingherMBA andsheearnedherCMAdesignationin1991. 1 Duringthe80'sandearly90's,thethreepartnerssharedcommon administrative,sales/marketingsupport,anddevelopmentexpenses.The partners'baseincomeswereidenticalwithoneimportant FigureI WaterlooMicrochipsInitialStructure ... Larry JoeB.n@eltpa,tnerAut.motivDi,l@ion ............. R.s....h......................................Dlstdbubo@ .........................................@d ......................................9,.Iip..ni Acc Pt.duction C.ntra@ting exception20%oftheirearningswerederivedfromthecontributionoftheir respectivedivisions,netofanyallocationsforcommonexpense.Fifteen percentofDrysdale'sremunerationwastiedtooverallfirmprofitability, andallassociateswhohadbeenwiththefirmformorethan12months participatedinaprofitsharingplanthatcontributed,onaverage,15%of theirgrossincomeduringthe1990's.Toattractthebestandthebrightest employees,paylevelsforassociateswereinthetoptwentypercent (nationally).Thepartnersoptedforamore eration,choosingtomaintaintheirconservativeapproachwhenitcame totheir ownremun paylevelsataround$100,000,reinvestingresidualprofitsinthefirm. Thesearrangementsappearedtosuitthepartnerswellandtheyremained steadfastfriends,frequentlyprovidingeachotherwithtechnical suggestionsandhelp.Thepartnerseachowned1/3ofthefirmuntil1992. Atthatpointtheirownershipdeclinedto30%eachwhenDrysdalepurchased1 0%ofthefirmthroughbonusesandstockoptions.Thereafter,theyjokingly referredtoherasthenonproducingpartner.Figure1showsthe Organisationchartthatevolvedduringthecompany'sfirst14years. WaterlooMicrochipsbelievedintheimportanceofdocumentationand scientificrigourwhenitcametoengineering,science,andcontract management,buttheytriedtokeepthemselvesasflexibleandadaptiveas possiblewhenitcametointernaladministrativematters.Theyplacedlittle stockinsuch WaterlooMicrochips Page3of6 mechanismsasformaljobdescriptions,policyandproceduremanuals,andOrganisation charts.Astimeprogressed,itbecameclearthatthesystem(orlackthereof)was becomingunwieldy.Whilethedesignoperationsflourished,themarketingandsalesunits founditincreasinglydifficulttorepresentthreesuchdifferentandcomplexproduct lines.Qualityandcostconcernsaroseregardingthecontractmanufacturerofthe microchips.Therewerealsoserviceconcernsastheoutsidemanufacturerregularly misseddeadlines,notonlyinthedesignofprototypechips,butindeliveringwell establishedchips. By1995fulltimestafflevelshadclimbedto87,53inengineeringanddevelopment and25inmarketing/sales,accounting,distribution,contractmanagement,andotherforms ofadministrativesupport.Ofthestaff,56hadatleastoneuniversitydegreeina technicaldiscipline(electricalengineering,computerscience),and9hadbusiness degreesand/oranaccountingdesignation).Only7oftheemployeeslackedauniversity degreeofsomesort.Becauseofthelevelofstaffcompetence,thecollegial environment,normsofopennessandcandour,aboveaverageremunerationlevels,aculture oftechnologicalexcellence,andanaccommodatingandcomfortableworkenvironment, WaterlooMicrochipswasviewed,bothinternallyandexternally,asanexcellentplaceto work.However,by1995,mostemployees(includingJaneDrysdaleandthepartners) believedthattheOrganisationhadoutgrownitscapacitytooperateasinformallyasit hadinthepast.Attentiontoorganisationalsystems,procedures,andformalstructures andprocesseswasalmostuniversallyviewedasneeded,inordertosupportcontinued technicalsuccess,economicsuccess,andgrowth. Mattersworsenedinthefallof1995,whenoneoftheoutsidesuppliersmissed threecriticaldeadlinesandtheautomotivedivisionlostavaluedcustomer.Atthesame usedinaroboticmanufacturingsystem.Allfourpartnerswereconvincedthatitwas time,themarketinggroupmissedanopportunitytobidonthedesignforanewcontroller timetorenewtheexistingstructuralandadministrativeapproaches. Thepartnerscalledinaconsultinggroupassociatedwiththeirauditingfirm. Afterasixweek,$125,000study,theconsultantsproposedtwoalternatives.Thefirst wasthatthethreeoriginalpartnerswouldeffectivelysevertheirrelationshipandfocus individuallyandexclusivelyonproductdesign.Eachpartnerwouldthensellorlicense thedesigntoamanufacturer.Thesecondalternative,whichthepartnerschose,wasto integratetheOrganisationmorefully. Theupshotofthis reviewwas Figure2 showninFigure WaterlooMicrochipsRevisedStmcture threepartners wasgivencontrolof theirown dedicatedmarketingand salesstaff,to 2.Eachoftheoriginal theOrganisationchart ................. oftheirrespective Larry II MartinWatsonJoeBennett Partner Partner Drysdeate Jan supporttheinitiatives Partner researchanddevelopment groups.Of Electrical Automotive 0ision Admlnistration manager the56fulltime individualsinvolvedin R&Dduringthewinterof1996,18were st,n, are and, @aretin@a n Ma' nd le Accountiftg involvedinindustrialdivisionresearch teams,12inautomotive teams,and26 Sale inelectricalresearchteams.Overall R R...r@@ nd enti and opment Re.r@h and Development integrationcontinuedto accomplishedthroughthe be Senior slopm Devel ManagementCommiftee,whoserole remainedlargely unchanged.Internally, formalresearch development workshopswerescheduled around lunchhoursonFridayto facilitate scientificexchangeand product WaterlooMicrochips Page4of6 awarenessamongststaff.Thepartnersalsoagreedtosharetheprofitsof theOrganisationequallysincetheElectricalDivisionhadbecomemore profitablethantheothertwoandseemedtoofferthegreatestpotentialfor futuregrowth,givenmarketconditionsandtheuniquecompetenciesofthe firm. Togaingreatercontroloverproduction,thepartnerspurchasedoneof theirsuppliers,AyrMicro,asmallmanufacturer(32employees)of microchips.TheymadeMilburnHathaway(theformerowner/presidentofAyr Micro)theproductionmanageratWaterlooMicrochip,andamemberofthe SeniorManagementCommittee.Milburncommunicatedregularlywith administrationandsalespersonnel,visitedheadofficeapproximately1day perweek,butspentmostofhistimeattheproductionfacility(180 kilometresaway).Becausetheproductionfacilitydidnothavethecapacity tohandlealltheproduction,Milburnalsoassumedresponsibilityfor identifyingwhatworkwouldbecontractedoutandwhatorganisationswould begiventhework. Initially,thethreeoriginalpartnerswereconcernedthatJanemight feelslightedbyhavingsomeofherresponsibilitiesreassigned.However, Janesupportedthesechangesbecauseshebelieveditwouldgiveheran opportunitytodevelopneededsystems,processes,andsupportsinthe accounting,information,andadministrativeareas.Further,shenowhad2 children(ages3and6),andassheputit,"Ihavehelpedbuildthis company.NowIwouldlikeamorenormalworkweeksothatIcanbetter balancemypersonalandprofessionallives." Almostfromthebeginning,theneworganisationaldesignwasa disaster.Attendanceatthe Fridayworkshopsbeganstrongbutdwindledoncethepartnersstoppedshowingup. Forthefirsttimeever,thethreeoriginalpartnersstartedtobicker, complainingaboutothers"notsharinginformation,providingassistance,and contributingtoinnovation,growth,andoverallprofitability."Costssoared asadditionalmarketingandsalesandresearchanddevelopmentstaffwere hiredtosupporttheworkineachdivision. Itwasquicklyapparentthattherewasahugeduplicationofeffort. Inresearchanddevelopment,peopleassignedtodifferentdivisions sometimesdidworkonindividualmicrochipmodulesthateitherduplicated ongoinginitiativesorreplicatedoutputsfromanotherdivision.This problemhadbeenavoidedbytwomechanismsinthepast.First,thepartners hadusedscheduledweeklymeetingstokeepeachotherinformed.Second,R&D staff,inconjunctionwithsales/marketingpersonnel(manyofwhomhadcome fromR&D),hadusedlunches,breaksandinformalresearchmeetingstoask questionsandshareinformationandideaswithoneanother.Salesefforts reachedthepeakoffutilityinthefallof1996,whensalesrepresentatives fromtwoofthethreedivisionsvisitedthesamecustomeronthesameday. Turfwarfarebrokeoutamongthemarketinggroupsoverwhoshouldhavethe responsibilityfordevelopingand,sellingtwoimportantnewproductsthat hadmarketpotentialinmorethanonedivision. Themanufacturingsituationwentfrombadtoworse.Althoughvery personableandhighlylikedbyalltheemployees,Milburnseemedunableto designandimplementsystemstoimprovequality,serviceandcost performanceonasystemwidebasis.Thiswasparticularlytruewhenitcame toexternalsuppliersandmanufacturers.Duetothelevelofconfusion, Drysdalefounditimpossibletomakeprogressonimprovingtheinformation andaccountingsystems,theformalisationofthestrategicplanningprocess, andthedevelopmentofamorestructuredapproachtopolicyandprocedures. Thesesimmeringproblemsanddisputesfinallyboiledoverduringthe firm'squarterlyreviewmeetinginApril1997.Themeetingeruptedinchaos when,forthefirsttimesince1983,thefirmreportedalossandemployees weretoldtherewouldbenoprofitsharingpoolandnobonuses.Groups blamedeachotherfortheproblemsWaterlooMicrochipwasfacing.Sales complainedthatproductswereoftendeliveredlate,withordersincomplete, andwithseverequalityproblems.Marketingcomplainedthattheresearch anddevelopmentworkwasineffectualanddelayed,resultingini...

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