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Course: EE EE8412, Spring 2009
School: Ryerson
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AC Advanced Drive Systems Topic 4 Voltage Source Inverter Fed Drives EE8412 ACS1000 MV Drive Source: ABB 1 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Advanced AC Drive Systems Voltage Source Inverter Fed Drives Lecture Topics Steady-state Operation Modes Two-level VSI Fed MV Drives Neutral-point Clamped (NPC) Inverter Fed Drives Cascaded...

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AC Advanced Drive Systems Topic 4 Voltage Source Inverter Fed Drives EE8412 ACS1000 MV Drive Source: ABB 1 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Advanced AC Drive Systems Voltage Source Inverter Fed Drives Lecture Topics Steady-state Operation Modes Two-level VSI Fed MV Drives Neutral-point Clamped (NPC) Inverter Fed Drives Cascaded H-Bridge (CHB) Inverter Fed Drives 2 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 1 EE8412 Topic 4 Voltage Source Inverter Fed Drives Steady-state Operation Modes Operation Modes for ac motors 1. Constant Flux Operation: V / f = constant 2. Constant Power Operation: V = constant, f = variable 3. Voltage Compensation at low rotor speeds V stator voltage, f stator frequency 3 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Steady-state Operation Modes Constant Flux Operation - If > rated , magnetic core will be saturated. - If < rated , rated torque cannot be achieved. motor magnetic flux (general term) Toque = flux x current (general term) 4 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 2 EE8412 Topic 4 Voltage Source Inverter Fed Drives Steady-state Operation Modes Constant Flux Operation Induced emf in a magnetic circuit: E = 4.44 N f where N number of turns of the coil = E / ( 4.44 N f ) = const E / f = const V / f = const 5 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Steady-state Operation Modes Constant Flux Operation Te Rated Te Max Te TeMax = constant Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 6 3 EE8412 Topic 4 Voltage Source Inverter Fed Drives Steady-state Operation Modes Constant Power Operation When f > frated rotor speed n > nrated , but V should be kept const to avoid insulation breakdown Since = E / ( 4.44 N f ) V = const and f 7 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Steady-state Operation Modes Constant Power Operation Te Rated Te Max Te 8 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Steady-state Operation Modes Voltage Compensation at Low Rotor Speeds To compensate the voltage drop on the stator resistors at low rotor speeds V Rated V comp f Rated 9 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Two-level Inverter Fed Drives VDM5000 Two-level VSI Source: Alstom 10 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 5 EE8412 Topic 4 Voltage Source Inverter Fed Drives Two-level Inverter Fed Drives System Block Diagram Lf Cd Cf 11 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Two-level Inverter Fed Drives Main Functional Blocks 1) Rectifier circuit - Phase shifting transformer 12 pulse diode rectifier for line current THD reduction 2) DC circuit - Dynamic braking circuit Capacitor Filter 3) Inverter circuit - PCBB: power converter building block Series devices for high voltage operation 4) Motor side filter - dv/dt reduction THD reduction Common mode voltage elimination 12 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 6 EE8412 Topic 4 Voltage Source Inverter Fed Drives Two-level Inverter Fed Drives Inverter Topology PCBB Source: Alstom 13 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Two-level Inverter Fed Drives PCBB Power Converter Building Block Rs Rp Cs 14 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 7 EE8412 Topic 4 Voltage Source Inverter Fed Drives NPC Inverter Fed Drives VDM6000 Multilevel NPC Inverter Source: Alstom 15 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives NPC Inverter Fed Drives Drive System Diagram Ls Rs Cd Cs Ds Lf Cs Cd Rs Ls Ds Cf Switching devices: IGCTs 16 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 8 EE8412 Topic 4 Voltage Source Inverter Fed Drives NPC Inverter Fed Drives Main Functional Blocks 1) Rectifier circuit - Phase shifting transformer - 12 pulse diode rectifier for line current THD reduction 2) DC circuit - Capacitor Filter - di/dt clamping circuit 3) Inverter circuit - Three-level NPC inverter 4) Motor side filter dv/dt reduction reduction THD Common mode voltage elimination 17 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives NPC Inverter Fed Drives Drive System Specifications Nominal input voltage Output power rating Output voltage rating Output frequency Drive system efficiency Input power factor Drive system Specifications Output waveform Motor type Overload capability Cooling Mean time between failure (MTBF) Regenerative braking capability 2300V, 3300V, 4160V 400 ~ 6700HP (0.3 ~ 5 MW) 0 ~ 2300V, 0 ~ 3300V, 0 ~ 4160V 0 ~ 66Hz (up to 200Hz optional) Typically > 98.0% (including output filter losses but excluding transformer losses) > 0.95 ( Displacement power factor > 0.97) Sinusoidal (with output filter) Induction or synchronous Standard: 10% for one minute every 10 minutes Optional: 150% for one minute every 10 minutes Forced air or liquid > 6 years No 18 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 9 EE8412 Topic 4 Voltage Source Inverter Fed Drives NPC Inverter Fed Drives Drive System Specifications (Continued) Control scheme Control Specificatio ns Dynamic speed error Steady state speed error Torque response time Rectifier type Inverter type GCT switching frequency Power Converter Specificatio ns Number of GCTs per phase Number of clamping diodes per phase Modulation technique Inverter/rectifier switch failure mode Direct torque control (DTC) < 0.4% without encoder < 0.1% with encoder < 0.5% without encoder < 0.01% with encoder <10ms Standard: 12-pulse diode rectifier Optional: 24-pulse diode rectifier PWM, three-level NPC inverter 500Hz 4 2 Hysteresis modulation generated by DTC scheme Non-rupture, non-arc 19 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives NPC Inverter Fed Drives IGBT Based NPC Inverter Drives Cd Lf Cd Cf 20 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 10 EE8412 Topic 4 Voltage Source Inverter Fed Drives NPC Inverter Fed Drives System Specifications IGBT based drives Rectifier Displacement power factor Nominal utility/motor voltage Standard: 12-pulse diode rectifier Optional: 24-pulse diode rectifier or active front end (PWM IGBT rectifier) > 0.96 (12-pulse diode rectifier) 2300V, 3300V, 4160V, 6600V 0.8 ~ 2.4MW @2300V 1.0 ~ 3.1MW @3300V 1.3 ~ 4.0MW @4160V 4.7 ~ 7.2MW @4160V (Parallel converter configuration) 0.6 ~ 2.0MW @6600V 0 ~ 2300V, 0 ~ 3300V, 0 ~ 4160V, 0 ~ 6600V 0 ~100Hz (standard) 1:1000 (with encoder) Typically > 98.5% (at rated operating point, excluding transformer losses) 21 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 Output power rating Output voltage range Output frequency Motor speed range Drive system efficiency EE8412 Topic 4 Voltage Source Inverter Fed Drives Cascaded H-bridge Inverter Fed Drives Perfect Harmony MV Drive Source: ASI Robicon 22 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 11 EE8412 Topic 4 Voltage Source Inverter Fed Drives Cascaded H-bridge Inverter Fed Drives Block Diagram = 20 Cd = 0 = +20 23 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Cascaded H-bridge Inverter Fed Drives Main Functional Blocks 1) Rectifier circuit - Phase shifting transformer - Multipulse diode rectifier for THD reduction 2) Modular structure - Power Modules 3) Line- and motor-side filters No 24 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 12 EE8412 Topic 4 Voltage Source Inverter Fed Drives Cascaded H-bridge Inverter Fed Drives Line-side Waveforms Source: ASI Robicon 25 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Topic 4 Voltage Source Inverter Fed Drives Cascaded H-bridge Inverter Fed Drives Drive Configurations Multipulse Diode Rectifier Multilevel CHB Inverter Nominal Utility/Motor Voltage Rectifie r Pulses Secondar y Windings Transform er Secondary Cables Powe r Cells IGBT s Voltag e Levels Nominal Power Cell Output Device Inverte r fsw fsw 2300V 18 9 27 9 36 7 480V 600Hz 3600Hz 3300V 24 12 36 12 48 9 480V 600Hz 4800Hz 4160V 30 15 45 15 60 11 480V 600Hz 6000Hz 26 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 13 EE8412 Topic 4 Voltage Source Inverter Fed Drives Cascaded H-bridge Inverter Fed Drives 6600V CHB Fed Drive N Power Cell Dual 3300V Drive Utility Supply Phase Shifting Transformer A B M C 27 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 EE8412 Advanced AC Drive Systems Topic 4 Voltage Source Inverter Fed Drives 28 Textbook: Bin Wu, High-Power Converters and AC Drives, Wiley-IEEE Press, 2006, ISBN: 0-471-73171-4 14
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