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HW 2 Problem 1 - Add Equipment Unit Number CEPCI 200 495.7...

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Unit Number 200 CEPCI 495.7 User Added Equipment Exchangers Type of Exchanger MOC E-201 Floating Head 15 4 Carbon Steel / Carbon Steel 155 $39,100 $132,000 E-202 Floating Head 4 15 Carbon Steel / Carbon Steel 45 $24,600 $81,800 E-203 Floating Head 5 4 Carbon Steel / Carbon Steel 85 $29,600 $97,500 E-204 Floating Head 4 5 Carbon Steel / Carbon Steel 20 $22,900 $75,300 Pump Type Power (kilowatts) # Spares MOC P-201 Centrifugal 1.3 1 Carbon Steel 16 $6,230 $27,500 P-202 Centrifugal 1.2 1 Carbon Steel 6 $6,190 $24,700 Towers Tower Description Tower MOC Demister MOC T-201 19 0.95 Carbon Steel 15 $56,100 $171,000 T-202 21 1 Carbon Steel 5 $69,600 $186,000 Vessels Orientation MOC Demister MOC V-201 Horizontal 3.75 1.25 Carbon Steel 15 $8,770 $44,900 V-202 Horizontal 3.75 1.25 Carbon Steel 5 $8,770 $29,100 Shell Pressure (barg) Tube Pressure (barg) Area (square meters) Purchased Equipment Cost Bare Module Cost Pumps (with drives) Discharge Pressure (barg) Purchased Equipment Cost Bare Module Cost Height (meters) Diameter (meters) Pressure (barg) Purchased Equipment Cost Bare Module Cost 36 Stainless Steel Sieve Trays 40 Stainless Steel Sieve Trays Length/Height (meters) Diameter (meters) Pressure (barg) Purchased Equipment Cost Bare Module Cost Add Equipment Edit Equipment
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Name Total Module Cost Grass Roots Cost Utility Used Efficiency Actual Usage Annual Utility Cost E-201 $193,942 $274,000 Unspecified E-202 $120,000 $171,000 Unspecified E-203 $144,000 $204,000 Unspecified E-204 $111,000 $158,000 Unspecified P-201 $40,400 $53,100 Electricity 85.00% 1.53 kilowatts $770 P-202 $36,300 $48,900 Electricity 85.00% 1.41 kilowatts $711 T-201 $252,000 $320,000 NA T-202 $274,000 $365,000 NA V-201 $66,200 $82,600 NA V-202 $42,900 $59,400 NA Totals $1,280,000 $1,740,000 $1,480
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Material Classification Price ($/kg) Consumption (kg/h) Material Costs ($/y) methanol Raw Material $0.525 8000 $34,952,400 Acetone Product $(0.389) 30000 $(97,117,740) Economic Options Cost of Land $1,250,000 Taxation Rate 42% Annual Interest Rate 10% Salvage Value $739,000 Working Capital $4,169,000 $7,390,000 Total Module Factor 1.18 Grass Roots Factor 0.50 Economic Information Calculated From Given Information Revenue From Sales $93,360,000 $33,600,000 $3,516,200 $- $700,000 FCI L C RM (Raw Materials Costs) C UT (Cost of Utilities) C WT (Waste Treatment Costs) C OL (Cost of Operating Labor) Add Materials
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Comd = 0.18*FCIL + 2.76*COL + 1.21*(CUT + CWT + CRM) Multiplying factor for FCIL 0.18 2.76 1.21 $48,172,802 Factors Used in Calculation of Working Capital A 0.10 B 0.10 C 0.10 Project Life (Years after Startup) 10 Construction period 2 Distribution of Fixed Capital Investment (must sum to one) End of year One 60% End of year Two 40% End of year Three End of year Four End of year Five Factors Used in Calculation of Cost of Manufacturing (COM d ) Multiplying factor for C OL Facotrs for C UT , C WT , and C RM COM d Working Capital = A*C RM + B*FCI L + C*C OL
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Discounted Profitibility Criterion Non-Discounted Profitibility Criteria Net Present Value (millions) 125.77 Cumulative Cash Position (millions) 258.23 Discounted Cash Flow Rate of Return 12.72% Rate of Return on Investment 349.43% Discounted Payback Period (years) 6.7 Payback Period (years) 4.1 Year Investment R 0 0.00 7.39 0.00 0.00 0.00 0.00 0 1.25 7.39 (1.25) (1.25) (1.25) (1.25) d k FCI L -Sd k COM d (R-COM d -d k )*(1-t)+d k Cash Flow (Non-discounted) Cash Flow (discounted) Cumulative Cash Flow (discounted) Cumulative Cash Flow
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