Starting - ST1 STARTING STARTING SYSTEM STARTING SYSTEM ST01701 ONVEHICLE INSPECTION NOTICE Before changing the starter check the following items again

Starting - ST1 STARTING STARTING SYSTEM STARTING SYSTEM...

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ST017–01 STARTING STARTING SYSTEM ST–1 985 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) STARTING SYSTEM ON–VEHICLE INSPECTION NOTICE: Before changing the starter, check the following items again: z Connector connection z Accessory installation, e.g.: theft deterrent system
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ST0L7–01 S05078 Hold Down Clamp Cover Battery Insulator Battery Battery Tray Cruise Control Actuator Starter Starter Connector Starter Wire ST–2 STARTING STARTER 986 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) STARTER COMPONENTS
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S05079 Stop Collar Compression Spring Spring Retainer Starter Housing Starter Clutch Compression Spring Clutch Shaft z Snap Ring Pinion Gear Starter Housing and Clutch Assembly Idler Gear Steel Ball Bearing Return Spring Wave Washer O–Ring 17 (170, 12) Terminal Bolt Terminal Insulator Lead Terminal Terminal Insulator Contact Plate Plunger End Cover z Gasket Terminal Bolt Contact Plate Terminal Insulator Insulator Paper O–Ring Packing Wave Washer Terminal 17 (170, 12) Terminal Nut z Terminal 30 Kit Part z Front Bearing Armature z Rear Bearing z O–Ring z O–Ring Field Frame (Field Coil) Brush Holder z Dust Protector End Cover N·m (kgf·cm, ft·lbf) : Specified torque z Non–reusable part Insulator STARTING STARTER ST–3 987 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U)
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ST019–02 S05058 ST–4 STARTING STARTER 988 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) REMOVAL 1. REMOVE BATTERY AND TRAY 2. w/ CRUISE CONTROL SYSTEM: REMOVE CRUISE CONTROL ACTUATOR (a) Disconnect the actuator connector and clamp. (b) Remove the 3 bolts, and disconnect the actuator with the bracket. 3. REMOVE STARTER (a) Disconnect the starter connector. (b) Remove the nut, and disconnect the starter wire. (c) Remove the 2 bolts and starter. Torque: 37 N·m (380 kgf·cm, 27 ft·lbf)
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ST01A–03 S05343 S05344 S05345 P13527 (1) (4) (3) (2) P13743 STARTING STARTER ST–5 989 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) DISASSEMBLY 1. REMOVE DUST PROTECTOR 2. REMOVE FIELD FRAME AND ARMATURE (a) Remove the nut, and disconnect the lead wire from the magnetic switch terminal. Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf) (b) Remove the 2 through bolts. Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf) (c) Pull out the field frame together with the armature. NOTICE: At the time of assembly, please refer to the following item. Align the protrusion of the field frame with the groove of the magnetic switch. (d) Remove the O–ring from the field frame. 3. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY AND GEAR (a) Remove the 2 screws. Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf) (b) Remove these parts from the magnetic switch: (1) Starter housing and clutch assembly (2) Return spring (3) Idler gear (4) Bearing 4. REMOVE STEEL BALL Using a magnetic finger, remove the steel ball from the clutch shaft hole.
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P13718 P13528 ST–6 STARTING STARTER 990 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) 5. REMOVE BRUSH HOLDER (a) Remove the 2 screws and end cover from the field frame. Torque: 1.5 N·m (15 kgf·cm, 13 in.·lbf) (b) Remove the O–ring from the field frame. (c) Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.
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