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Home work 6 - KEY Homework#6 — Due December 6th Chagter...

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Unformatted text preview: KEY Homework #6 — Due December 6th Chagter 14 1. Complete the master schedule record shown below. On-hand inventory at end of Week 1 70 Week Forecasted Demand Booked orders Projected ending inventory Master production schedule Available-to-promise E]:l 7 (SI, 1’ MPS)— r-wx (FI’Ole: 70+ iso»mm(§fl¢/C)=zZo—€S: Iés ATP, : 51. mm- (ors,+'033+ 013,),- 7o+i$o~(‘/5+90*Y?)3 37 An; = m; (as, Wigwam): (m w» : ‘3’ 2. Complete the master schedule record shown below. On-hand inventory at end of Week 1 110 Week Forecasted Demand Booked orders Projected ending inventory Master production schedule Available-to-promise 3. Complete the MRP record shown below. All gross requirements, beginning inventory levels, and scheduled receipts are shown. m A2 *‘* Gross Requirements LT (weeks) = Scheduled Receipts 2 Proj. Ending Inventory 320 Net Requirements Min. Order = Planned Receipts 1 Planned Orders NK': man (0; 6K ,' EID‘ 5&3: may (0,“ 7/00— 3w—o)= m¢¥(0)"20):0 Ell: Era + $2'+PR“6K' : 3749+? +O—Loo : )LO lNgngKlzo NKltmax.(0l'72§—lwvz,oo§: Magzol‘v7C): 0 Er>> 110+L00+0»12<= ‘73 N23: max (0,: 1Y0-9Y—0): A4\)c(0,' 19$): ’55 EI3‘: 4S+0%)§S-1§0;D 4. Complete the MRP record shown below. *** BS *** Gross Requirements LT (weeks) = Scheduled Receipts 1 Proj. Ending Inventory Net Requirements Min. Order = Planned Receipts 900 Planned Orders NR; Mew,- 0—0’0Y 0 M2,: «an (0,- 900-0-0): 400 Flflnnu( fanny—2 : Max (NR2 ) rm orgy/”.3: max{‘_’""l‘7°0): 790 Er) ’ 0+0+ 900- V00: Soy Nfig: "WK(0,‘L/190«§00v0)= 0 HI; ’ 500+0+ 0’90a:/00 NKV: may (U/‘V0d«/OJ«0)5300 Ham-«J #404091"? -: Wax (MK?) “,3 0M1”): max (zoo/4&0) : 900 5. The figure below shows the bill of material (BOM) for the Acme PolyBob, a product that has proven unsuccessfill in capturing roadrunners. Complete the MRP records. All the information you need is shown in the BOM and on the MRP records. * Note: 2 C’s required for each A * Note: 2 Es required for * Note: 3 F’s required for each C each B Item B Lead time = 1 week Minimum order quantity = 1 I g € I III I -- IIII IIEIIIII Item C Lead time = 3 weeks Minimum order quantity = 500 1 2 Gross Re uirements Scheduled Receipts 500 Proj. ending inv. Net Requirements Planned Receipts Planned Order Releases 5K(E).3 POK (8). xz+ Pofi (CL‘I = 1;» x7, + baoKI: Moo 6/2031): '00/{(BB»"1+ [email protected](C)7,“I : 3&030, +600“! : (3,00 Item E Lead time = 4 weeks Minimum order quantity = 5000 _---fln "00-- m m- PTOJ-endlngmv' 4450 3350 7,150 103'0 75” mama 0 0 Item F Lead time = 5 weeks Minimum order quantity = 750 _---lll~l III-I- --mmmun “med mama-am W III-mum [email protected](F).= PM (13),»! + P0o€(c).x3 = 2§9n1+éoax3: 1050 6K(F)z: Pd/UBLKH (pa/2(5)»; KS: anxu é00r3= 1/00 Chagter 15 6. Consider the following information: Demand Rate (D) = 200 units per hour Lead Time (T) = 12 hours Container Capacity (C) = 144 units Safety Factor (x) = 10% How many kanban production cards are needed? DT(I+X) Zooxtzx {lei} y: C, 2 [441.] : I7¢3:>l‘1 cam/5 ...
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