Revised Methods_Engineering-MAY-24 - Technological...

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Technological Institute of the Philippines College of Engineering and Architecture Industrial Engineering Department MINIMIZATION OF DELAYS IN THE PRODUCTION DEPARTMENT OF M5, MART, INC. In Partial Fulfillment of the Requirements for the course IE 303 Methods Engineering Submitted by: Del Valle, Khent Khaterin A Millet, Rica Jonell A. Morilla, Rachelle Ann C. Ramos, Jean Ira B. Submitted to: Engr. Juan Miguel Dinglasan Course Instructor IE32FA1 Summer 2018 May 2018
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V Table of Contents Title Page .......................................................................................................................................................... i Proof of Edit ..................................................................................................................................................... ii Approval Sheet ............................................................................................................................................... iii Acknowledgement .......................................................................................................................................... iv Table of Contents ............................................................................................................................................ v List of Tables ................................................................................................................................................. viii List of Figures .................................................................................................................................................. x List of Appendices .......................................................................................................................................... xi Abstract .......................................................................................................................................................... xii CHAPTER 1: THE PROBLEM AND ITS BACKGROUND .............................................................................. 1 1.1 Introduction ........................................................................................................................................... 2 1.2 Background of the Study ...................................................................................................................... 3 1.3 Statement of the Problem ..................................................................................................................... 4 1.4 Objectives of the Study .......................................................................................................................... 4 1.5 Significance of the Study ....................................................................................................................... 5 1.6 Scope and Limitation ............................................................................................................................. 5 CHAPTER 2: REVIEW OF RELATED STUDIES AND LITERATURE ........................................................... 6
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vi 2.1 Studies and Literature Review ............................................................................................................... 7 2.2 Summary of Studies and Literature Review .......................................................................................... 9 2.3 Conceptual Framework ....................................................................................................................... 12 2.4 Definition of Terms .............................................................................................................................. 13 CHAPTER 3: METHODOLOGY .................................................................................................................... 14 3.1 Research Design ................................................................................................................................. 15 3.2 Research Locale .................................................................................................................................. 15 3.3 Source of Data ..................................................................................................................................... 16 3.4 Materials and Method .......................................................................................................................... 16 3.5 Preliminary Data Gathering .................................................................................................................. 17 CHAPTER 4: PRESENTATATION, ANALYSIS AND INTERPRETATION OF DATA ................................. 19 4.1 Existing Process ...................................................................................................................... 21 4.2 Proposed Process ..................................................................................................................... 44 4.3 Comparative Analysis .......................................................................................................................... 60 4.4 Cost Benefit Analysis ........................................................................................................................ 61 CHAPTER 5: SUMMARY OF FINDINGS, CONCLUSION AND RECOMMENDATIONS ............................. 62 5.1 Summary of Findings .......................................................................................................................... 63
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vii 5.2 Conclusion .......................................................................................................................................... 63 5.3 Recommendation ................................................................................................................................ 63 BIBLIOGRAPHY ........................................................................................................................................... 83 APPENDICES ............................................................................................................................................... 86 CURRICULUM VITAE ................................................................................................................................... 88
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viii List of Tables Table 1.1 Pareto Check Sheet ....................................................................................................................... 66 Table 2.2 Summary of Studies and Literature Review ..................................................................................... 9 Table 3.1 Table of the Summary of the Productive and unproductive work of the Workers .......................... 17 Table 3.2 Check Sheet Summary for Current Working Hours (8-hour shift) ................................................. 69 Table 3.3 Check Sheet of the Productivity and Unproductivity of the Workers .............................................. 71 Table 4.1 Existing Process ............................................................................................................................ 20 Table 4.2 Table of the Summary of the Normal and Standard Time of Each Operation ................................ 21 Table 4.3 Summary of Present Operations Process Chart ............................................................................ 22 Table 4.4 Present Flow Process Chart of Sewing ......................................................................................... 23 Table 4.5 Present Flow Process Chart of Button Sewing .............................................................................. 25 Table 4.6 Present Flow Process Chart for Trimming ..................................................................................... 26 Table 4.7 Present Flow Process Chart for Pressing ...................................................................................... 27 Table 4.8 Present Flow Process Chart for Packing ....................................................................................... 29 Table 4.9 Present Travel Chart ...................................................................................................................... 33 Table 4.10 Present Two-Hand Process Chart for Sewing ............................................................................. 35 Table 4.11 Present Two-Hand Process Chart for Button Sewing .................................................................. 37 Table 4.12 Present Two-Hand Process Chart for Trimming .......................................................................... 38
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ix Table 4.13 Present Two-Hand Process Chart for Pressing ........................................................................... 38 Table 4.14 Present Two-Hand Process Chart for Packing ............................................................................ 40 Table 4.15 Present Multiple Activity Chart ..................................................................................................... 41 Table 4.16 Present and Proposed Summaries of the Flow Process Charts .................................................. 44 Table 4.17 Summary of Proposed Operations Process Chart ....................................................................... 45 Table 4.18 Proposed Flow Process Chart Sewing ........................................................................................ 46 Table 4.19 Proposed Travel Chart ................................................................................................................. 51 Table 4.20 Proposed Two-Hand Process Chart for Sewing .......................................................................... 53 Table 4.21 Proposed Two-Hand Process Chart for Button Sew .................................................................... 54 Table 4.22 Proposed Two-Hand Process Chart for Trimming ....................................................................... 55 Table 4.23 Proposed Two-Hand Process Chart for Pressing ........................................................................ 55 Table 4.24 Proposed Two-Hand Process Chart for Packing
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  • Winter '17
  • ........., Sewing machine, Methods Engineering