cat_st_pcs7_11-2007_en.pdf - Catalog ST PCS 7 � November 2007 © Siemens AG 2007 simatic SIMATIC PCS 7 Process Control System © Siemens AG 2007 Related

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Unformatted text preview: Catalog ST PCS 7 · November 2007 © Siemens AG 2007 simatic SIMATIC PCS 7 Process Control System © Siemens AG 2007 Related catalogs SIMATIC Add-ons for the SIMATIC PCS 7 Process Control System ST PCS 7.1 Training for Automation and Industrial Solutions Order no.: E86060-K6850-E101-B8 (in German) Only PDF: (E86060-K4678-A121-A6-7600) SIMATIC ST PCS 7.2 Catalog CA 01 SIMATIC ST 70 A&D Mall Migration solutions with the SIMATIC PCS 7 Process Control System Order no.: E86060-K4678-A131-A3-7600 Products for Totally Integrated Automation and Micro Automation Order no.: E86060-K4670-A101-B1-7600 E86060-K4670-A151-A3-7600 (News) SIMATIC HMI Human Machine Interface Systems ST 80 Industrial Communication IK PI TELEPERM M PLT 112 AS 488/TM Automation Systems Only PDF: (E86060-W3812-A100-A3-7600) Field Instruments for Process Automation Order no.: E86060-K6201-A101-A9-7600 the Offline Mall of Automation and Drives Order no.: E86060-D4001-A100-C6 (CD-ROM) E86060-D4001-A500-C6 (DVD) Internet: Order no.: E86060-K4680-A101-B5-7600 Industrial Communication for Automation and Drives Order no.: E86060-K6710-A101-B5-7600 E86060-K6710-A121-A2-7600 (News) ITC FI 01 I T C © Siemens AG 2007 SIMATIC PCS 7 Process Control System Version 7.0 Catalog ST PCS 7 · October 2007 Introduction System-neutral components 2 Starter systems 3 Engineering system 4 Operator system 5 Batch automation 6 SIMATIC Route Control 7 Asset Management 8 Communication 9 Supersedes: Catalog ST PCS 7 · March 2007 The products contained in this catalog can also be found in the e-Catalog CA 01 Order No.: E86060-D4001-A110-C6-7600 (CD-ROM) E86060-D4001-A510-C6-7600 (DVD) Please contact your local Siemens branch © Siemens AG 2007 The products and systems described in this catalog are manufactured/distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 1323-QM). The certificate is recognized by all IQNet countries. s 1 Automation systems 10 Process I/O 11 IT world 12 Migration to SIMATIC PCS 7 13 Ordering data for previous version SIMATIC PCS 7 V6.1 14 Update/upgrade packages 15 Appendix 16 © Siemens AG 2007 Siemens Automation and Drives. Welcome More than 70,000 people aiming for the same goal: increasing your competitiveness. That's Siemens Automation and Drives. We offer you a comprehensive portfolio for sustained success in your sector, whether you're talking automation engineering, drives or electrical installation systems. Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) form the core of our offering. TIA and TIP are the basis of our integrated range of products and systems for the manufacturing and process industries as well as building automation. This portfolio is rounded off by innovative services over the entire life cycle of your plants. Learn for yourself the potential our products and systems offer. And discover how you can permanently increase your productivity with us. Your regional Siemens contact can provide more information. He or she will be glad to help. 1/2 Siemens ST PCS 7 · November 2007 © Siemens AG 2007 Siemens ST PCS 7 · November 2007 1/3 © Siemens AG 2007 Sharpen your competitive edge. Totally Integrated Automation With Totally Integrated Automation (TIA), Siemens is the only manufacturer to offer an integrated range of products and systems for automation in all sectors - from incoming goods to outgoing goods, from the field level through the production control level to connection with the corporate management level. On the basis of TIA, we implement solutions that are perfectly tailored to your specific requirements and are characterized by a unique level of integration. This integration not only ensures significant reductions in interface costs but also guarantees the highest level of transparency across all levels. ERP – Enterprise Resource Planning Ethernet Management Level MES – Manufacturing Execution Systems Ethernet Operations Level SIMATIC PCS 7 Process Control (DCS) Industrial Software for • Design and Engineering • Maintenance • Installation and Commissioning • Modernization and Upgrade • Operation Control Level SINUMERIK Computer Numeric Control PROFINET Field Level Industrial Ethernet PROFIBUS PROFIBUS PA AS-Interface Process Instrumentation Totally Integrated Automation 1/4 SIMOTION Motion Control System Siemens ST PCS 7 · November 2007 HART SIMATIC Sensors © Siemens AG 2007 It goes without saying that you profit from Totally Integrated Automation during the entire life cycle of your plants - from the first planning steps, through operation, right up to modernization. Consistent integration in the further development of our products and systems guarantees a high degree of investment security here. Totally Integrated Automation makes a crucial contribution towards optimizing everything that happens in the plant and thus creates the conditions for a significant increase in productivity. SIMATIC IT SIMATIC WinCC SCADA System SIMATIC NET Industrial Communication SIMATIC Controllers Modular/Embedded/PC-based SIMATIC HMI Human Machine Interface Safety Integrated SIRIUS Industrial Controls SENTRON Switching Devices SIMOCODE pro Motor Management System SIMATIC Distributed I/O SINAMICS Drive Systems AS-Interface Totally Integrated Power KNX/EIB GAMMA instabus Siemens ST PCS 7 · November 2007 1/5 © Siemens AG 2007 Integrated energy distribution from a single source. Totally Integrated Power Totally Integrated Power (TIP) brings together all the components of electrical energy distribution into an integrated whole. Thus TIP provides the answer to growing market demands in the planning, construction and use of utility buildings and industrial buildings. On the basis of TIP, we offer integrated solutions for energy distribution, from medium voltage to the power outlet. Totally Integrated Power is based here on integration in planning and configuring as well as on perfectly matched products and systems. Communication Load management HMI Process/production automation U UI I cos o P o cos PW W PROCESS FIELD BUS Products and systems £ 110 kV Planning and configuration 1/6 Siemens ST PCS 7 · November 2007 Graphs Prognoses © Siemens AG 2007 Totally Integrated Power offers communication and software modules for connecting the energy distribution systems to industrial automation and building automation. This enables the implementation of significant savings potential. Maintenance Substation Distribution Maintenance task Message/ error management Selective protection Protocols Power quality DATE: EMPLOYEE Cost center Building automation COST CENTER PAY PERIOD BEGINNING PAY PERIOD ENDING DATE SUN MON TUE WED THUR FRI SAT SUN TOTAL IN OUT IN OUT OVERTIME TOTAL HOURS DATE SUN MON TUE WED THUR FRI SAT SUN TOTAL IN OUT IN OUT OVERTIME TOTAL HOURS Hall 1 Distribution 3 Infeed II Air conditioning system checkup Replacing circuit breaker contacts Replacing meters DATE SUN MON TUE WED THUR FRI SAT SUN TOTAL IN OUT IN OUT OVERTIME TOTAL HOURS CODES V=VACATION H=HOLIDAY S=SICK REGULAR HOLIDAY OTHER OVER THE HOURS TIME & ONE-HALF SICK VACATION instabus EIB Siemens ST PCS 7 · November 2007 1/7 © Siemens AG 2007 Protecting the environment and resources. Environmental sustainability Environmental protection will continue to grow in importance as a result of progressive urbanization and global population growth. These global mega-trends make the careful and sustainable handling of natural resources a central challenge. We are convinced that every individual - and especially every company - has an ecological responsibility. At Siemens Automation and Drives, we stand by this conviction. Our high environmental protection goals are part of our strict environmental management. We investigate the possible effects of our products and systems on the environment right back at the development stage. We concern ourselves, for example, with the question of how to reduce power consumption in plant operation - and we offer appropriate solutions, such as our energy-saving motors that cut power consumption in industrial manufacturing by up to 40% thanks to their high efficiency levels. Our products and systems comply with the EC Directive RoHS (Restriction of Hazardous Substances). All the relevant Siemens AG sites are, of course, certified in accordance with DIN EN ISO 14001. Our commitment goes well beyond compliance with the relevant directives and legislation: we are an active driving force behind environmental protection, through further development of environmental management systems, for example, and we are involved in professional associations such as the German Electrical and Electronic Manufacturers Association (ZVEI). 1/8 Siemens ST PCS 7 · November 2007 © Siemens AG 2007 Siemens ST PCS 7 · November 2007 1/9 © Siemens AG 2007 Introduction System architecture SIMATIC PCS 7 V7.0 ■ Overview SIMATIC PCS 7 Takes you beyond the limits! INTERNET Web Client Management information/ Manufacturing Execution System SAP SIMATIC IT Office LAN (Ethernet) Security Modules OS / Batch / Route Control Clients OS Single Station SIMATIC PCS 7 BOX Web Server/ OpenPCS 7 INTERNET OS-LAN, single/redundant Network printer Engineering Station Asset Management/ Maintenance station Ethernet OS / Route Control Server Batch/archive server Industrial Ethernet, single/redundant SIMATIC PCS 7 AS RTX Fault-tolerant automation systems ET 200M MTA Zone 1 ET 200M Ex I/O, HART DP/PA link ET 200M F modules ET 200iSP Ex operator terminal PROFIBUS PA PROFIBUS DP DP/AS-Interface link PROFIBUS DP DP/FF Link DP/PA link PROFIBUS PA Y link DP/PA link with redundant DP/PA couplers Active Field Splitter ET 200M with CP 341 Modbus, serial connection ET 200M Standard and F modules ET 200M single/redundant Weighing systems Zone 2 FF-H1 Safety-related automation systems PROFIBUS DP ET 200M Standard automation systems PROFIBUS PA COx, NOx PROFIBUS DP DP/PA link ET 200pro ET 200S ET 200iSP HART Integrated Drives ET 200S PROFIBUS PA Active Field Distributors SIMATIC PCS 7 system configuration Totally Integrated Automation with SIMATIC PCS 7 The SIMATIC PCS 7 process control system is a significant component of Totally Integrated Automation (TIA), the unique basis offered by Siemens for uniform and customized automation in all sectors of the production, process and hybrid industries. Using TIA, Siemens is the only company able to offer uniform automation technology on one single platform for all applications of process automation, starting with input logistics, covering production or primary processes as well as downstream (secondary) processes, up to output logistics. This is suitable for optimization of all operating sequences of an entire company, i.e. from the ERP (Enterprise Resource Planning) level and MES (Management Execution System) level to the control level, right down to the field level. Integrated in a holistic automation solution for a production site, automation of the primary processes is the prime task of SIMATIC PCS 7. On the other hand, secondary processes (e.g. filling, packaging) or input/output logistics (e.g. raw material distribution, storage) are frequently implemented using the PLCbased or PC-based components of SIMATIC. The advantages of Totally Integrated Automation, in particular the uniform data management, communication and configuration, are already evident during planning and engineering, but also during installation and commissioning, everyday operation as well as maintenance, repairs and modernization. 1/10 Siemens ST PCS 7 · November 2007 Uniform data management means that all software components access a common database. Within a project, inputs and modifications are therefore only necessary at one point. This reduces the work required, and simultaneously avoids potential faults. Once symbolic identifications have been introduced, they are understood by every software component. Data consistency is also guaranteed even if several persons are working simultaneously on a project. Parameters defined in the engineering system can be transferred beyond the network limits down to sensors, actuators or drives in the field. Uniform communication from the corporate management level down to the field level is based on internationally recognized standards such as Industrial Ethernet or PROFIBUS, and also supports the global flow of information via the Internet. Since the hardware and software components involved also use these communications mechanisms, connections are extremely easy to configure, also cross-system or over different networks. The use of an engineering system with a uniform and matched range of tools minimizes the configuration overhead. The engineering tools for the application software, the hardware components and the communications functions can be called from a central project manager (SIMATIC Manager). This is also the basic application for creation, management, saving and documentation of a project. Compatibility of further developments is guaranteed within TIA. This also guarantees that the company’s investments have a secure future, and allows the company to modernize and expand the plants throughout the complete lifecycle. © Siemens AG 2007 Introduction System architecture SIMATIC PCS 7 V7.0 ■ Benefits With its pioneering design, modular and open architecture based on state-of-the-art SIMATIC technology, consistent application of industrial standards, and the I&C functionality paired with high-performance, the SIMATIC PCS 7 process control system allows cost-effective implementation and economical operation of I&C plants in all phases of their lifecycle and with consideration of all aspects: from planning, engineering, commissioning, training, through operation, maintenance and repair, up to expansion and refurbishment. In the process, SIMATIC PCS 7 combines high-performance and reliability with simple and safe operation and maximum convenience. You primarily profit from Totally Integrated Automation with the SIMATIC PCS 7 process control system through: 7 Calculable development, implementation and lifecycle costs 7 Minimization of engineering overhead 7 Facilities for process optimization 7 Adaptability to changing requirements 7 Advantages resulting from the use of standard SIMATIC components, such as: - Low hardware and engineering costs - Proven quality and stability - Simple, fast definition and selection of system components - Low costs for spare parts - Short delivery times for spare parts and expansion components - Global availability - Savings in logistics, maintenance and training costs ■ Function A consistent and homogeneous overall system SIMATIC PCS 7 is a modern process control system that can be used alone or in combination with other systems, e.g. SIMATIC, SIMOTION or drive systems, as a consistent and homogenous overall system. Its popularity is increasing along with the demand for seamlessly integrated universal automation engineering solutions, which is determined by sustained competition and price pressure, the demand for increasingly flexible production plants and the need for increased productivity. Against the background of ever-increasing complexity, in particular due to the merging of automation engineering with information technology, horizontal and vertical integrated system platforms are being increasingly accepted in comparison to automation solutions with so-called "best-in-class products". Efficient control of material transport Asset management for I&C equipment (diagnostics, preventive maintenance and repairs) 7 Direct interface with the IT world 7 Advanced security concept for safeguarding the I&C system. 7 7 Flexibility and scalability As a result of its modular architecture based on selected hardware and software components from the standard SIMATIC range, SIMATIC PCS 7 can be applied effectively in small and large plants alike. It allows easy expansion or system modification to enable customers to meet the changing production requirements of their facility. SIMATIC PCS 7 is scalable from a small single system consisting of approx. 160 process tags (motors, valves, PID controllers), such as might be used for a laboratory system or a test center, up to a distributed multi-user system with client/server architecture and approx. 60,000 process tags, such as might be used for automation of a very large production plant or for groups of connected facilities. SIMATIC PCS 7 thus covers all sizes of plant - and if the plant grows, SIMATIC PCS 7 grows with it! Open for the future SIMATIC PCS 7 is based on modular hardware and software components, which are perfectly matched to one another due to their conformance with TIA. These components can be expanded and innovated seamlessly and with little effort and are open for the future via long-term stable interfaces. This makes long-term protection of customer investments possible, despite the fast pace of innovation and short product cycles. SIMATIC PCS 7 consistently applies new, powerful technologies together with internationally established industrial standards such as IEC, XML, PROFIBUS, Ethernet Gigabit technology, TCP/IP, OPC, ISA-88 or ISA-95, just to mention a few. Openness with SIMATIC PCS 7 covers all levels, and equally applies to automation systems and process I/Os as to industrial communications networks, operator systems or engineering systems. Not just system architecture and communication are characterized by openness. This is a feature also evident in the programming and data transfer interfaces for user programs as well as in the import and export functions for graphics, text and data, e.g. from the CAD/CAE world. SIMATIC PCS 7 can therefore also be combined with components from other vendors, and integrated in existing infrastructures. Totally Integrated Automation with SIMATIC PCS 7 combines consistent data management, communication and configuration with outstanding system properties and high performance. This guarantees that the typical demands placed on a process control system are comprehensively satisfied, and that you are perfectly equipped for future requirements: 7 Simple and reliable process control 7 User-friendly operation and visualization, also using the Internet 7 Powerful, fast and consistent system-wide engineering 7 System-wide online modifications 7 System openness at all levels 7 Flexibility and scalability 7 Redundancy at all levels 7 Safety-related automation solutions 7 Extensive fieldbus integration 7 Flexible solutions for batch processes Siemens ST PCS 7 · November 2007 1/11 © Siemens AG 2007 Introduction 1/12 Siemens ST PCS 7 · November 2007 © Siemens AG 2007 System-neutral components 2/2 System documentation 2/4 Administration 2/6 Operating system 2/7 SIMATIC PCS 7 Industrial Workstation Introduction Basic hardware Multi-VGA graphics cards Operator panels/monitors Special configurations 2/7 2/10 2/16 2/17 2/18 Siemens ST PCS 7 · November 2007 © Siemens AG 2007 System-neutral components 2 System documentation ■ Overview S7 Manual Collection The system documentation of the SIMATIC PCS 7 process control system is an integral component of the SIMATIC PCS 7 system software. It is available in two versions: • As online help (HTML help) • As electronic documentation in Acrobat Reader format (PDF) The 3-language documentation (German, English, French) provides both beginners and experienced users with valuable information on all aspects of the process control system. The range extends from the system introduction, covers initial steps and cross-system topics, up to a description of individual system components. With the "Getting Started" documentation you can gain initial practical experience using example projects. SIMATIC PCS 7 Programming Instructions Driver Blocks Programming Instructions for creating drive blocks and with the title "SIMATIC PCS 7 Programming Instructions Driver Blocks" can be ordered separately. These Programming Instructions help the advanced SIM...
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