New 8 Steps & 7 Tools_Protect.pdf - AHM Innovation Center Department \u00a92015 Mon 8&Steps 7Tools 1 2 Ide Proposal a Teknik b Non Teknik QCC 3 QCM 4

New 8 Steps & 7 Tools_Protect.pdf - AHM Innovation Center...

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8 Steps 7 Tools & Mon AHM Innovation Center Department ©2015
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1 Ide Proposal 2 QCC 3 QCM 4 BPI 5 VCI a Teknik b Non Teknik
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Facilitator Leader Member Reviewer/ Approval
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Facilitator Leader Member Reviewer/ Approval
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Facilitator Leader Member Reviewer/ Approval
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Facilitator Leader Member Reviewer/ Approval
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Facilitator Leader Member Reviewer/ Approval AI/HO Group
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Konvensi Area 1 (Des) Konvensi Area 2 (Juni) Pra Kon Company (Juli) Konvensi Area 1 (Des) Konvensi Area 2 (Juni) Pra Kon Company (Juli) (Agustus) (Agustus) (Agustus) Periode 2016-2017 Periode 2017-2018
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8 7 6 5 4 3 2 1 P D C A
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Jenis prosedur pemecahan masalah Jenis prosedur peningkatan keberhasilan Menatapkan masalah Menetapkan Target Siapkan rencana kerja &Target Melaksanakan Perbaikan Evaluasi Hasil Memperjelas kerja Perencanaan (trial setting) Mencari kondisi optimal Melaksanakan tindakan yang optimal Prosedur 1 Prosedur 2 Prosedur 5 Prosedur 6 Prosedur 7 Prosedur 8 Mencari Penyebab Dominan Prosedur 3 Prosedur 4 Standardisasi Rencana Berikut
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1 2 3 4 5 6 7 8 Menentukan Tema & Analisa Situasi Menetapkan Target Analisa Faktor Penyebab & Menemukan Sumber Penyebab Mencari Ide & Merencanakan Perbaikan Implementasi Rencana Perbaikan Evaluasi Hasil Rencana Perbaikan Berikutny Standarisasi & Rencana Pencegahan TERCAPAI Apakah targetnya tercapai ? TIDAK
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Tool Seven Tools Pareto Diagram l l l l Fishbone Diagram l Checksheet l l l Histogram l l l Scatter Diagram l l l l Stratification l l l Control Chart l l l Seven Management Tools Relationship Diagram l Affinity Diagram l l Tree Diagram l Matrix Diagram l l l Matrix Analysis Diagram l PDPC l l Arrow Diagram l l 1 2 3 4 5 6 7 8
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Menentukan Tema dan Analisa Situasi STEP 1
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Menentukan Batasan QCC Memilih Tema Mengestimasi Benefit Mengumpulkan Data Membentuk Tim QCC Checksheet Control Chart Stratification Scatter Diagram Brainstorming Pareto Histogram Tim QCC Data Pendukung Tema Estimasi Benefit Tema QCC Batasan Tema QCC
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Langkah 1 2 3 4 Buat/pilah persoalan menjadi lebih terstruktur Isu-isu AHM (Unit Production, Production Cost, Quality [Reject, Claim Market], Market Share, dll) Buat prioritas persoalan yang akan ditangani lebih dahulu pilih isu yang paling besar dampaknya (usaha vs hasil) benefit terbesar Gunakan HUKUM PARETO (20 : 80) Problem/Opportunity : Apa isu yang paling penting untuk ditindak- lanjuti dengan segera Pahami persoalan secara total (komprehensif) Tentukan ruang lingkup (batasan) Misal: Fokus pada AHASS dengan UNIT ENTRY terkecil
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Visi / Misi Strategi KPI Fin Cus IBP L&G Improve ment Issues Routine Jobs Improvement Issues Theme Management Improvement Projects/Initiatives Management SS QCC QCP
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Key Improvement Areas - Big Y ‘s PI1 PI2 PI5 PI3 PI4 Selected Projects Key Performance Indicators Business Strategy Core Process Customer Issues COY Project Selection Criteria Project has strategic and critical importance a need to do, not nice to do Related to one or more other Project Themes Yield significant measurable pay-off Bring together resources from multiple functions with multiple perspectives
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