ASME VIII - DIV.3 (2019).pdf - ASME B PVC.VI I I.3-2019 SECTION VIII R u l e s f o r C on stru cti o n o f P re ssu re Ves s els 2019 ASME Boiler and

ASME VIII - DIV.3 (2019).pdf - ASME B PVC.VI I I.3-2019...

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Unformatted text preview: ASME B PVC.VI I I .3-2019 SECTION VIII R u l e s f o r C on stru cti o n o f P re ssu re Ves s els 2019 ASME Boiler and Pressure Vessel Code An International Code Div ision 3 A lter n a tive Ru les f or Co nst r uct i o n of Hig h Pressu re Vessels --`,```,,,,,````,`,``,,`,,`,`-`-`,,`,,`,`,,`--- Copyright ASME International (BPVC) Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Khalda Petroleum/5986215001, User=Amer, Mohamed Not for Resale, 07/02/2019 13:58:40 MDT Markings such as “ASME,” “ASME Standard,” or any other marking including “ASME,” ASME logos, or the ASME Single Certification Mark shall not be used on any item that is not constructed in accordance with all of the applicable requirements of the Code or Standard. Use of ASME’s name or logos or of the ASME Single Certification Mark requires formal ASME certification; if no certification program is available, such ASME markings may not be used. (For Certification and Accreditation Programs, see ‐accreditation.) Items produced by parties not formally possessing an ASME Certificate may not be described, either explicitly or implicitly, as ASME certified or approved in any code forms or other document. --`,```,,,,,````,`,``,,`,,`,`-`-`,,`,,`,`,,`--- Copyright ASME International (BPVC) Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Khalda Petroleum/5986215001, User=Amer, Mohamed Not for Resale, 07/02/2019 13:58:40 MDT AN INTERNATIONAL CODE 2019 ASME Boiler & Pressure Vessel Code 2019 Edition July 1, 2019 VIII RULES FOR CONSTRUCTION OF PRESSURE VESSELS Division 3 Alternative Rules for Construction of High Pressure Vessels ASME Boiler and Pressure Vessel Committee on Pressure Vessels Two Park Avenue • New York, NY • 10016 USA --`,```,,,,,````,`,``,,`,,`,`-`-`,,`,,`,`,,`--- Copyright ASME International (BPVC) Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Khalda Petroleum/5986215001, User=Amer, Mohamed Not for Resale, 07/02/2019 13:58:40 MDT This international code or standard was developed under procedures accredited as meeting the criteria for American National Standards and it is an American National Standard. The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large. ASME does not “approve," "certify," “rate,” or “endorse” any item, construction, proprietary device, or activity. ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assume any such liability. Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility. Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard. ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals. The endnotes and preamble in this document (if any) are part of this American National Standard. ASME Collective Membership Mark ASME Single Certification Mark "ASME" and the above ASME symbols are registered trademarks of The American Society of Mechanical Engineers. No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. Library of Congress Catalog Card Number: 56-3934 Printed in the United States of America Adopted by the Council of The American Society of Mechanical Engineers, 1914; latest edition 2019. The American Society of Mechanical Engineers Two Park Avenue, New York, NY 10016-5990 Copyright © 2019 by THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS All rights reserved Copyright ASME International (BPVC) Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Khalda Petroleum/5986215001, User=Amer, Mohamed Not for Resale, 07/02/2019 13:58:40 MDT --`,```,,,,,````,`,``,,`,,`,`-`-`,,`,,`,`,,`--- Date of Issuance: July 1, 2019 TABLE OF CONTENTS List of Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Statement of Policy on the Use of the ASME Single Certification Mark and Code Authorization in Advertising Statement of Policy on the Use of ASME Marking to Identify Manufactured Items . . . . . . . . . . . . . . . . . . . . . . Submittal of Technical Inquiries to the Boiler and Pressure Vessel Standards Committees . . . . . . . . . . . . . . . Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of Changes in Record Number Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cross-Referencing and Stylistic Changes in the Boiler and Pressure Vessel Code . . . . . . . . . . . . . . . . . . . . . . . Part KG xvi xviii xx xx xxi xxiv xlvi lii lv --`,```,,,,,````,`,``,,`,,`,`-`-`,,`,,`,`,,`--- General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Article KG-1 KG-100 KG-110 KG-120 KG-130 KG-140 KG-150 KG-160 Scope and Jurisdiction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Geometric Scope of This Division . . . . . . . . . . . . . . . . . . . . . . . . . . Classifications Outside the Scope of This Division . . . . . . . . . . . . Assembly and Testing of Vessels at Field or Intermediate Sites . Standards Referenced by This Division . . . . . . . . . . . . . . . . . . . . . Units of Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. .. .. 1 1 1 2 2 3 3 4 Article KG-2 KG-200 Organization of This Division . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 Article KG-3 KG-300 KG-310 KG-320 KG-330 Responsibilities and Duties General . . . . . . . . . . . . . . . . . . . User’s Responsibility . . . . . . . . Manufacturer’s Responsibility Designer . . . . . . . . . . . . . . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. 7 7 7 10 12 Article KG-4 KG-400 KG-410 KG-420 KG-430 KG-440 General Rules for Inspection . . . . . . . . . . . . . . . . . . . . General Requirements for Inspection and Examination Manufacturer’s Responsibilities . . . . . . . . . . . . . . . . . . . . Certification of Subcontracted Services . . . . . . . . . . . . . The Inspector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspector’s Duties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. 13 13 13 14 14 14 Article KG-5 KG-500 KG-510 KG-520 Additional General Requirements for Composite Reinforced Pressure Vessels (CRPV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplemental General Requirements for CRPV . . . . . . . . . . . . . . . . . . . . . . . . 16 16 16 17 Article KG-6 KG-600 KG-610 Additional General Requirements for Impulsively Loaded Vessels . . . General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18 18 Material Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials Permitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 19 Part KM Article KM-1 KM-100 .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. iii Copyright ASME International (BPVC) Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Khalda Petroleum/5986215001, User=Amer, Mohamed Not for Resale, 07/02/2019 13:58:40 MDT . . . . . . . . .. .. .. .. .. .. .. .. . . . . . . . . .. .. .. .. .. .. .. .. . . . . . . . . Article KM-2 KM-200 KM-210 KM-220 KM-230 KM-240 KM-250 23 23 23 25 25 28 KM-260 KM-270 Mechanical Property Test Requirements for Metals . . . . . . . . . . . . . . . . General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedure for Obtaining Test Specimens and Coupons . . . . . . . . . . . . . . . . . Procedure for Heat Treating Separate Test Specimens . . . . . . . . . . . . . . . . . Mechanical Testing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Treatment Certification/Verification Tests for Fabricated Components Supplementary Toughness Requirements for Pressure‐Retaining Component Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notch Tensile Testing Procedure and Acceptance Criterion . . . . . . . . . . . . . Article KM-3 KM-300 Supplementary Requirements for Bolting . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements for All Bolting Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 31 Article KM-4 KM-400 Material Design Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contents of Tables of Material Design Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 32 Article KM-5 Requirements for Laminate Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Article KM-6 KM-600 KM-610 KM-620 KM-630 Analytical Material Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ideally Elastic–Plastic (Non‐Strain Hardening) Material Model . . . . . . . . . . . Elastic–Plastic Stress–Strain Curve Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cyclic Stress–Strain Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 56 56 56 57 Article KM-7 KM-700 Rules for Covers on Impulsively Loaded Vessels . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 62 Design Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Article KD-1 KD-100 KD-110 KD-120 KD-130 KD-140 General . . . . . . . . Scope . . . . . . . . . . . Loadings . . . . . . . . Design Basis . . . . . Design Criteria . . . Fatigue Evaluation .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . . . 63 63 63 64 65 65 Article KD-2 KD-200 KD-210 KD-220 KD-230 Basic Design Requirements . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terms Relating to Stress Analysis . . . . . . . . . . . Equations for Cylindrical and Spherical Shells Elastic–Plastic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. .. .. .. .. .. . . . . . . . . . . 66 66 66 68 70 Article KD-3 KD-300 KD-310 KD-320 KD-330 KD-340 KD-350 KD-360 KD-370 Fatigue Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stress Analysis for Fatigue Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . Calculated Number of Design Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calculated Cumulative Effect Number of Design Cycles . . . . . . . . . . . . . Fatigue Assessment of Welds — Elastic Analysis and Structural Stress Histogram Development and Cycle Counting for Fatigue Analysis . . . . Cyclic Stress–Strain Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Welded Joint Design Fatigue Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. . .. .. .. . . . . . . . . . . . . . . . . . . 78 78 78 81 83 84 87 89 89 Article KD-4 KD-400 KD-410 KD-420 KD-430 KD-440 Fracture Mechanics Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crack Size Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stress Intensity Factor K I Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calculation of Crack Growth Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calculated Number of Design Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 113 113 114 114 115 Part KD --`,```,,,,,````,`,``,,`,,`,`-`-`,,`,,`,`,,`--- Copyright ASME International (BPVC) Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. . . . . . . .. .. .. .. .. .. iv Licensee=Khalda Petroleum/5986215001, User=Amer, Mohamed Not for Resale, 07/02/2019 13:58:40 MDT 29 30 30 Article KD-5 KD-500 KD-510 KD-520 KD-530 Design Using Autofrettage . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . Limits on Autofrettage Pressure Calculation of Residual Stresses Design Calculations . . . . . . . . . . . .. .. .. .. .. 116 116 117 117 119 Article KD-6 Design Requirements for Closures, Integral Heads, Threaded Fasteners, and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Threaded Fasteners and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Load‐Carrying Shell With Single Threaded End Closures . . . . . . . . . . . . . . . . Integral Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick‐Actuating Closures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements for Closures and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 120 120 121 122 122 123 KD-700 KD-710 KD-720 KD-730 KD-740 KD-750 Design Requirements for Attachments, Supports, and External Heating and Cooling Jackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials for Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Welds Attaching Nonpressure Parts to Pressure Parts . . . . . . . . . . . . . . . . . Design of Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Design of Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Jacketed Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 124 124 124 126 126 126 Article KD-8 KD-800 KD-810 KD-820 KD-830 KD-840 KD-850 Special Design Requirements for Layered Vessels . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rules for Shrink‐Fit Layered Vessels . . . . . . . . . . . . . . . . . . . . . . . Rules for Concentrically Wrapped and Welded Layered Vessels Design of Welded Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Openings and Their Reinforcement . . . . . . . . . . . . . . . . . . . . . . . . Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. .. 127 127 128 129 131 131 131 Article KD-9 KD-900 KD-910 KD-920 KD-930 Special Design Requirements for Wire‐Wound Vessels and Wire‐Wound Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stress Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stress Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fatigue Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 138 138 140 140 Article KD-10 KD-1000 KD-1010 KD-1020 KD-1030 KD-1040 KD-1050 Special Requirements for Vessels in Hydrogen Service . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fatigue Life Evaluation Using Fracture Mechanics . . . . . . . . . . . . . . . . . . . . . Fracture Mechanics Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fatigue Life Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Method for K I H Determination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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