br.pdf - BRAKES SECTION BR BRAKE SYSTEM A B C D E CONTENTS REGULAR GRADE BRAKE PAD.14 BRAKE PAD Inspection and Adjustment.14 SYMPTOM DIAGNOSIS 3 NOISE

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BR-1 BRAKES C D E G H I J K L M SECTION BR A B BR N O P CONTENTS BRAKE SYSTEM REGULAR GRADE SYMPTOM DIAGNOSIS .............................. 3 NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING ............................ 3 NVH Troubleshooting Chart ..................................... 3 PRECAUTION .............................................. 4 PRECAUTIONS .................................................. 4 Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- SIONER" .................................................................. 4 Precaution Necessary for Steering Wheel Rota- tion after Battery Disconnect .................................... 4 Precaution for Procedure without Cowl Top Cover ...... 5 Precaution for Brake System ................................... 5 PREPARATION ........................................... 6 PREPARATION .................................................. 6 Commercial Service Tool ......................................... 6 PERIODIC MAINTENANCE ......................... 7 BRAKE PEDAL .................................................. 7 Inspection and Adjustment ....................................... 7 BRAKE FLUID ................................................... 10 Inspection ............................................................... 10 Draining .................................................................. 10 Refilling .................................................................. 10 Bleeding Brake System .......................................... 11 BRAKE MASTER CYLINDER ........................... 12 Inspection ............................................................... 12 BRAKE BOOSTER ........................................... 13 Inspection ............................................................... 13 FRONT DISC BRAKE ....................................... 14 BRAKE PAD ............................................................. 14 BRAKE PAD : Inspection and Adjustment .............. 14 DISC ROTOR ............................................................ 14 DISC ROTOR : Inspection and Adjustment ............ 14 REAR DRUM BRAKE ....................................... 16 BRAKE LINING ......................................................... 16 BRAKE LINING : Inspection ................................... 16 BRAKE DRUM .......................................................... 16 BRAKE DRUM : Inspection .................................... 16 REMOVAL AND INSTALLATION .............. 17 BRAKE PEDAL ................................................. 17 Exploded View ........................................................ 17 Removal and Installation ........................................ 18 Inspection and Adjustment ..................................... 18 BRAKE PIPING ................................................. 20 FRONT ...................................................................... 20 FRONT : Exploded View ........................................ 20 FRONT : Hydraulic Piping ...................................... 21 FRONT : Removal and Installation ......................... 21 FRONT : Inspection ................................................ 22 REAR ........................................................................ 22 REAR : Exploded View ........................................... 22 REAR : Hydraulic Piping ......................................... 23 REAR : Removal and Installation ........................... 23 REAR : Inspection .................................................. 24 BRAKE MASTER CYLINDER .......................... 25 Exploded View ........................................................ 25 Removal and Installation ........................................ 25 Disassembly and Assembly .................................... 26 Inspection ............................................................... 27 BRAKE BOOSTER ........................................... 28 Exploded View ........................................................ 28 Revision: 2009 March 2009 Z12
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BR-2 Removal and installation ....................................... 28 Inspection and Adjustment .................................... 29 VACUUM LINES ............................................... 31 Exploded View ....................................................... 31 Removal and Installation ....................................... 31 Inspection .............................................................. 31 FRONT DISC BRAKE ....................................... 33 BRAKE PAD ............................................................ 33 BRAKE PAD : Exploded View ............................... 33 BRAKE PAD : Removal and Installation ................ 33 BRAKE PAD : Inspection ....................................... 34 BRAKE CALIPER ASSEMBLY ............................... 34 BRAKE CALIPER ASSEMBLY : Exploded View ... 34 BRAKE CALIPER ASSEMBLY : Removal and In- stallation ................................................................ 35 BRAKE CALIPER ASSEMBLY : Disassembly and Assembly ............................................................... 36 BRAKE CALIPER ASSEMBLY : Inspection .......... 38 REAR DRUM BRAKE ....................................... 39 Exploded View ....................................................... 39 Removal and Installation ....................................... 39 Disassembly and Assembly ................................... 41 Inspection and Adjustment ..................................... 41 SERVICE DATA AND SPECIFICATIONS (SDS) .......................................................... 43 SERVICE DATA AND SPECIFICATIONS (SDS) ................................................................ 43 General Specifications ........................................... 43 Brake Pedal ........................................................... 43 Brake Booster ........................................................ 43 Front Disc Brake .................................................... 43 Rear Drum Brake ................................................... 43 Krom SPEC CHANGE INFORMATION ............... 44 DRILLED ALUMINUM PEDAL ......................... 44 Drilled Aluminum Pedal .......................................... 44 REMOVAL AND INSTALLATION .............. 45 DRILLED ALUMINUM PEDAL ......................... 45 Removal and Installation of Drilled Aluminum Ped- al ............................................................................ 45 Revision: 2009 March 2009 Z12
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NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING BR-3 < SYMPTOM DIAGNOSIS > [REGULAR GRADE] C D E G H I J K L M A B BR N O P SYMPTOM DIAGNOSIS NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
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