FE Review Sheet

FE Review Sheet - Final Big Gift Study Guide Final Big Gift...

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Unformatted text preview: Final Big Gift Study Guide Final Big Gift Sections 1. DFM, Prototyping 2. Economics 3. Development Process 4. Project Management 5. Concept Generation, Selection, & Testing 6. PA, ID, FMEA 7. Ethics [New since Big Gift #2] Ch 11 Design for Manufacturing DFM definition p. 211 A key determinant of economic success Performed throughout development process DFM Process Overview (Exhibit 11-3, 11-4) 1. Estimate mfg costs. (Exhibit 11-5) a. Fixed v. variable costs b. BOM (Exhibit 11-6) 2. Reduce component cost. a. Process constraints and cost drivers b. Economies of scale c. Standardization d. Black box 3. Reduce assembly cost. (remember how to use DFA sheets from class) 4. Reduce supporting production cost (overhead). 5. Consider DFM decisions on other things. a. Development time b. Development cost c. Product quality d. External factors (Remember how to use Appendix B) Ch 12 Prototyping Prototype definition p.. 247 Types physical, analytical Uses learning, communication, integration, milestones Principles flexibility, detection, reduce risk, expedite, restructure (p. 253 257) Technologies 3D, free-form Type of file needed stereolithography (STL) Ch 15 Product Development Economics Quantitiative v. Qualitative When to perform? Economic Analysis Process 1. Build a Base-Case Financial Model a. Estimate timing and magnitude of future cash flows and outflows b. Compute NPV of cash flows (remember how to do this from in-class exercises and homework; also Appendix A) 2. Sensitivity Analysis 3. SA to Understand Project Trade-offs a. Six potential interactions (Exhibit 15-12) b. Trade-off rules c. Limitations 4. Influence of Qualitative Factors Ethics Review NSPE Code of Ethics Canons Review ASME Code of Ethics Canons Review the Ethics Discussion exercise, parts I & II Chapter 2 Development Processes & Organizations Generic Development Process (p. 12). This is the big picture! Know where things should happen in the overall product development process. Know the 6 phases. Be able to match functions within the correct phase. Exhibit 2-2 is a good reference. What is control documentation anyway? Review this chapter in detail and think back as to how the semester efforts can fit into the generic process Review Exhibits 2-2, 2-3, 2-5, 2-7 Briefly review Exhibit 2-4 Chapter 3 Product Planning Chapter 4 Identifying Customer Needs Chapter 5 Product Specifications What are specifications? (p. 72). A spec is a metric and a value (the cell phone must weigh less than 6 oz.) The bullet points about metrics on p 76-78 are useful to know. Target Costing (p. 94) Understand Gross Margin, Cost-Plus and Market Pricing Concepts. What if there are 3 organizations than want margin on the one product?...
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FE Review Sheet - Final Big Gift Study Guide Final Big Gift...

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