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Topic of the project: Engineering Design of V.D.U (Vacuum Distillation Unit) Engineering Code of the class: EMP 5102 / MCG 5173 Code Name of the class: Systems Engineering and Integration Professor: Guy- Vincent Jourdan Professor: Team members: 1- Harinder Singh Dhaliwal- 5762757- firstname.lastname@example.org 2- Omid Jafarieh- 5770766- email@example.com 23- Zaed Sahem- firstname.lastname@example.org email@example.com 4- Wu, Hui-Hsien- 5766389- firstname.lastname@example.org 2- Contents: 2Project description. What is EPC company ? How it works ? Phases involved in the project. Iteration in the phases. Comparison with seven phases life cycle. Comparison with the three basic phases. What went wrong & Why? Why were they unforeseen? Countermeasures 3- Backgrouns( Company & Project):
Backgroud of the project: Project Name:-“Engineering Design of Vacuum Distillation Unit” Project Client Name :- ESSAR OIL Client Company Name :TECHNIP Kt India Ltd. (Oil & Gas sector EPC Company) Company) 4- Description of the project: 4EPC Projects and Companies: EPC What is an EPC Company? How it functions? 5-The time calander & Time line: 5-The
6- phases of the project: 1- Client’s Requirements & Specifications. 2- Basic Engineering or Pre-Design phase. 3- Detaila Engineering or Design Phase. 4- Construction. 5- Pre-Commissioning. 56- Commissioning phase. 67- Operation and maintenance phase 7- details of each phase(maybe it can be combined with the “phases of the project”) project”)
1- Requirements and specifications:- This involves the basic needs and requirements of the client in terms of Technical and Commercial. 2- Basic Engineering or Pre-Design Phase:- Conceptual phase begins, FEED Engineering( Front-End 2Engineering), Project planning and creating 3D CAD (Computer Aided Design) model as a common Engineering), platform for all engineering departments. 3- Detail Engineering or Design Phase:- Detailed working on FEED engineering, Designs are 3completed by every department, interdepartmental reviews, client reviews & safety planning. Leads to completed the creation of virtual 3D Model. Procurement is also a very important activity. the 4- Construction:- Basically the execution phase in which the 3D Model is actually constructed at site. Involves activities like construction management. It is the phase where most of the project cost goes Involves into. into. 5- Pre-Commissioning:- Making the plant ready for testing by Verifying the actual construction with that of the designed, Preparation of operation manuals, imparting training to the operators. 6- Commissioning:- Making the unit functional by supplying the process fluid and generating the 6operating conditions. Safety issues are the main and must be taken into consideration. operating 7- Operation and Maintenances:- After the hand over of unit, client can ask for operation and 7maintenance check of the unit as per signed contract. maintenance 8- Actual Flow of the phases( Jump backs- ...): Client’s Requirement Basic Engineering or PreDesign Phase DetailEngineering or Design Phase Construction PreCommissioning Commissioning Operation & Maintenance 9- Comparing with the 7 typical phases life cycle:
Client’s Requirement Requirements & spec’s Preliminary conceptual design Logical design & syst. Logical architecture spec’s architecture Basic Engineering or Pre-Design Phase Detail-Engineering or Design Phase Detailed design, production & Detailed testing testing
Construction Operational implementation
Pre-Commissioning Evaluation and modification
Commissioning Operational deployment
Operation & Maintenance 10- Problem Analysis:
10-1-What were the problems? Schedule delay Schedule Cost overrun Management issues 10-2- why did the problems happen? Design changes Delay in placing the order Late delivery at the site 10-3- how it solved ? 10-4- Why were they unforeseen? Why 10-5- Countermeasures 10-5- Countermeasures • There should be proper check on the safety norms to avoid accidents There avoid • The coordination and communication between the client, contractor and vendor The contractor 11- Refrences: 11- ...
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- Fall '09
- Systems Engineering