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04 PF#4 Product, Process and Schedule Design (2009)

04 PF#4 Product, Process and Schedule Design (2009) -...

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TI091314 /Perancangan Fasilitas/2009/#4 1 Teknik Industri TI091314 Product, Process, and Product, Process, and Production Schedule Production Schedule Stefanus Eko Wiratno TI – ITS
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TI091314 /Perancangan Fasilitas/2009/#4 2 Teknik Industri Produk, Proses, Production Schedule, Lokasi Pabrik Mulai Formulasikan Tujuan Perencanaan Fasilitas Apa Bagaimana Kapan Berapa banyak Berapa lama Dimana Produk Proses Production schedule Lokasi pabrik Tentukan produk Tentukan proses Tentukan production schedule Tentukan lokasi pabrik Informasi Produk, Proses, Production Schedule, dan Lokasi Pabrik
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TI091314 /Perancangan Fasilitas/2009/#4 3 Teknik Industri Produk, Proses, Production Schedule, Lokasi Pabrik Informasi Produk, Proses, Production Schedule, dan Lokasi Pabrik Model Layout Fasilitas Teori Antrian Model matematik Simulasi Model Kualitatif: § Peta hubungan § Indeks kedekatan Informasi Luas Lantai: § Luas lantai yang dibutuhkan § Lebar gang § Tata letak yang ada (?) Model Kuantitatif: § Peta from-to § Aliran material § Ongkos material handling Algoritma Algoritma berbasis kedekatan Algoritma berbasis jarak/ongkos CORELAP/BLOCPLAN/... CRAFT/BLOCPLAN LayOPT/... Pilih Teknik/Metode untuk Perancangan Tata Letak Fasilitas
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TI091314 /Perancangan Fasilitas/2009/#4 4 Teknik Industri Facilities Planning Process 1. Define the products to be manufactured 2. Specify the manufacturing processes and related activities required to produce the products. 3. Determine the interrelationships among all activities 4. Determine the space requirements for all activities 5. Generate alternative facilities plans 6. Evaluate the alternative facilities plans 7. Select the preferred facilities plan 8. Implement the facilities plan 9. Maintain and adapt the facilities plan 10. Update the products to be manufactured and redefine the objective of the facility.
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TI091314 /Perancangan Fasilitas/2009/#4 5 Teknik Industri Facilities Planning Process
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TI091314 /Perancangan Fasilitas/2009/#4 6 Teknik Industri In manufacturing, PP&S design of a product provides important data required for facilities layout design The PP&S design process provide answer to the following questions: Product Design: What to produce (product drawing) Process Design: Who should produce (make-or- buy decisions) – (parts list) Process Design: How to produce (precedence diagram, BOM, route sheet, assembly chart, OPC) Schedule Design: How much to produce (lot size decisions) Schedule Design: When and How long to produce (production schedule) PP&S Design
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TI091314 /Perancangan Fasilitas/2009/#4 7 Teknik Industri PP&S Design Facilities design Product design Process design Schedule design
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TI091314 /Perancangan Fasilitas/2009/#4 8 Teknik Industri Involves both determination of which products are to be produced and the detailed design of individual products.
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