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Painting - New Construction and Maintenance

Painting - New Construction and Maintenance - CECW-EE...

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CECW-EE Engineer Manual 1110-2-3400 Department of the Army U.S. Army Corps of Engineers Washington, DC 20314-1000 EM 1110-2-3400 30 April 1995 Engineering and Design PAINTING: NEW CONSTRUCTION AND MAINTENANCE Distribution Restriction Statement Approved for public release; distribution is unlimited.
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EM 1110-2-3400 30 April 1995 US Army Corps of Engineers ENGINEERING AND DESIGN Painting: New Construction and Maintenance ENGINEER MANUAL
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DEPARTMENT OF THE ARMY EM 1110-2-3400 U.S. Army Corps of Engineers CECW-EE Washington, DC 20314-1000 Manual No. 1110-2-3400 30 April 1995 Engineering and Design PAINTING: NEW CONSTRUCTION AND MAINTENANCE 1. Purpose. This manual provides painting guidance to engineering, operations, maintenance, and construction personnel and other individuals responsible for the protection of U.S. Army Corps of Engineers (USACE) structures. It gives broad-base instructions on corrosion and corrosion protection using protective coating and state-of-the-art procedures that can be employed on Corps projects, which can aid in attaining better and, from a long-range viewpoint, more economical paint jobs. 2. Applicablity. This EM applies to all HQUSACE elements, major subordinate commands, districts, laboratories, and field operating activities having responsibilities for the design and construction of civil works projects. FOR THE COMMANDER: This manual supersedes EM 1110-2-3400, dated 20 June 1980.
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DEPARTMENT OF THE ARMY EM 1110-2-3400 U.S. Army Corps of Engineers CECW-EE Washington, DC 20314-1000 Manual No. 1110-2-3400 30 April 1995 Engineering and Design PAINTING: NEW CONSTRUCTION AND MAINTENANCE Table of Contents Subject Paragraph Page Subject Paragraph Page Chapter 1 Introduction Purpose . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 Applicability . . . . . . . . . . . . . . . . . . . . . 1-2 1-1 References . . . . . . . . . . . . . . . . . . . . . . 1-3 1-1 Abbreviations and Acronyms . . . . . . . . . . 1-4 1-1 Neutral Language Use and Terms . . . . . . 1-5 1-1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-1 Painting for Corrosion Protection and Aesthetics . . . . . . . . . . . . . . . . . 1-7 1-1 Chapter 2 Corrosion Theory and Corrosion Protection Introduction . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 Causes of Corrosion . . . . . . . . . . . . . . . . 2-2 2-1 Forms of Corrosion . . . . . . . . . . . . . . . . 2-3 2-2 Corrosion Mitigation . . . . . . . . . . . . . . . 2-4 2-3 Chapter 3 Paint Material Specifications, Procurement, and Testing Introduction . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 Types of Coating Material Specifications . . . . . . . . . . . . . . . . . . 3-2 3-1 Coating Material Procurement . . . . . . . . . 3-3 3-2 Paint Testing . . . . . . . . . . . . . . . . . . . . . 3-4 3-3 Chapter 4 Coating Types and Characteristics Introduction . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 Film-Forming Mechanisms . . . . . . . . . . . 4-2 4-1 Binders (Resins) . . . . . . . . . . . . . . . . . . 4-3 4-2 Drying Oils . . . . . . . . . . . . . . . . . . . . . . 4-4 4-11 Driers . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 4-12 Pigments . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4-12 Solvents . . . . . . . . . . . . . . . . . . . . . . . . 4-7 4-14 Miscellaneous Additives . . . . . . . . . . . . . 4-8 4-15 Zinc-Rich Coatings . . . . . . . . . . . . . . . . 4-9 4-17 Volatile Organic Compounds . . . . . . . . . . 4-10 4-19 Powder Coating . . . . . . . . . . . . . . . . . . . 4-11 4-19 Thermal Spray . . . . . . . . . . . . . . . . . . . . 4-12 4-20 Galvanizing . . . . . . . . . . . . . . . . . . . . . . 4-13 4-21 Tapes and Wraps . . . . . . . . . . . . . . . . . . 4-14 4-22 Other Coatings . . . . . . . . . . . . . . . . . . . 4-15 4-24 Chapter 5 Coating System Selection Introduction . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 Criteria for Selecting a Coating System . . 5-2 5-1 Coating Selection Criteria . . . . . . . . . . . . 5-3 5-8 Service Environments for USACE Structures . . . . . . . . . . . . . . . . . . . . . 5-4 5-12 Coating System Selection for Ferrous Components in Fresh Water . . 5-5 5-15 Coating System Selection for Ferrous Surfaces in Seawater . . . . . . . 5-6 5-21 Coating System for Iron and Steel Pipe . . 5-7 5-23 Chapter 6 Maintenance Painting Introduction . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 SSPC Paint Guide 5 . . . . . . . . . . . . . . . . 6-2 6-2
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