Body Panel Replacement - Introduction

Body Panel Replacement - Introduction - IN-2 INTRODUCTION...

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in. mm 150 5.91 QUARTER PANEL (CUT) QUARTER PANEL Replacement Parts HOW TO USE THIS MANUAL Each repair method description provided in Section RE of this manual comprises two pages, divided into 2 blocks (REMOVAL AND INSTALLATION) and includes illustrations to facilitate body repair. RE-42 BODY PANEL REPLACEMENT REMOVAL 150 mm Make Incision Cut and Join Location [Cut and Join Location] Cut and Join Location (Cut Location for Supply Parts) [Cut and Join Location] 1. Cut and join the parts at the location shown above. HINT: Bend the roof drip channel at the upper part of the cut and join location. REPLACEMENT PARTS AND METHOD (CUT) Replacement method (ASSY) Assembly replacement . . . . . (CUT) Major cutting (less than 1 /2 of parts used) . . . . . . (CUT-H) Half cutting (about 1/2 of parts used) . . . . (CUT-P) Partial cutting (most of parts used) . . . . PARTS LOCATION REMOVAL DIAGRAM Describes in detail removal If damaged parts involving repair by cutting. REMOVAL GUIDE Provides additional information to more efficiently help your perform the removal. INTRODUCTION IN-2
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mm in. 5 0.20 1. Before temporarily installing the new parts, apply body sealer to the wheel arch. HINT: 1) Apply body sealer about 5 mm (0.20 in.) from the flange, avoiding any oozing. 2) Apply sealer evenly, about 3 - 4 mm (0.12 - 0.16 in.) in diameter. BODY PANEL REPLACEMENT RE-44 INSTALLATION Butt Weld Body Seals about 5 mm 2. Temporarily install the new parts and check the fit of the rear door, luggage compartment door and rear combination light. 3. Apply foamed material to the pillar section. (For the foamed material application areas, refer to page AP-4.) INSTALLATION DIAGRAM Describes in detail installation of the new parts involving repair by welding and /or cutting, but excluding painting. INSTALLATION GUIDE Provides additional information to more efficiently help you perform the installation. SYMBOLS See page IN-4 . ILLUSTRATION OF WELD POINTS Weld method and panel position symbols. See page IN-5 . Butt Weld Body Sealer Butt Weld INTRODUCTION IN-3
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SYMBOLS MEANING ILLUSTRATION SAW CUT OR ROUGH CUT REMOVE BRAZE (See page IN-5 ) SPOT WELD OR MIG PLUG WELD WELD POINTS BRAZE CONTINUOUS MIG WELD (BUTT WELD OR TACK WELD) BODY SEALER SYMBOLS The following symbols are used in the welding Diagrams in Section RE of this manual to indicate cutting areas and the types of weld required. INTRODUCTION IN-4
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Weld points REMOVAL Weld method and panel position Weld points INSTALLATION SYMBOL MEANING ILLUSTRATION SYMBOL Spot Weld MEANING ILLUSTRATION Remove Weld Points (Outside) Mig Plug Weld (Middle) (Inside) Spot MIG Weld HINT: Panel position syrnbols are as seen from the working posture. Illustration of Weld Point Symbols
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This note was uploaded on 05/03/2010 for the course BUSINESS econ203 taught by Professor Shivaggo during the Spring '10 term at Columbia College.

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Body Panel Replacement - Introduction - IN-2 INTRODUCTION...

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