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RT496 - c cemcam J Home Products Sending Files Directions...

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Unformatted text preview: c) cemcam J Home Products Sending Files Directions Case Studies Aboutus Site Map Prototype Tooling Accurate, attractive. durable prototype parts in tour weeks or less. What Is Prototype Tooling? ' CEMCOM can turn your part design into very accurate . P'BSliC Parts in less than four weeks. The combination oi 0 m lnbnmatmn speed and quality provide exceptional value. Take a look at a detailed diagram 01 the Sim ' CEMCO 's prototype tooling will provide you with parts exhibiting the same characteristics as the future production parts. allowing you to perform valid engineering tests and appearance verification ’ Parts are injection molded in specified plastics under For lurthe ’ t ‘ actual production conditions. r “1 ormatlon on the Prototype Tooling Process please call CEMCOM at 410247-0012, ' Clients provide CEMCOM with completed 2D or 3D lor e-mail 61mm- CAD data and within iour weeks an injection mold is delivered (2D data and the need ior inserts will add some time and expense). CEMCOM can also deliver finished plastic parts. ' CEMCOM'S prototype tooling is capable oi injection molding as many as 1,000 parts. Why Use CEMCOM to deliver? 0 Quality 5. Accuracy: injection-molded parts irom CEMCOM's prototype molds exhibit the same characteristics as production parts. Quality levels depend on time invested in finishing the model and the time spent plating the maid surface. For production-quality surfaces, more time is invested in finishing the model and polishing the mold, Accuracy is =0.602“l inch. For pans requiring greater accuracy we offer nirkgi Nudge letn}. - Speed: CEMCOM can turn your part design into very accurate plastic parts in less than lour weeks. . Cost: Depends on the size and oomplexity oi the part, quality oi the CAD data received. as well as delivery time requested. Typically 35-45% the price oi steel tooling Please call or email CEMCOM ior a quote. r P r h oi Mold - Applications: Most engineered thermoplastic resin can be injection molded with CEMCOM‘s prototype tooling system, The result l5 accurate parts in specilied materials for product development assistance for all appearance and engineering testing. Textures and coatings can be applied to the mold surlace. lJJ‘iM: Him 6 Size of Parts: CEMCOM's prototype tooling can be used for pans that will iit Into an 18' x 26' mold lrame. Number oi Parts: CEMCOM's copper prototype molds can provide 1,000 injection moi/dad parts. For needs oi greater than 1.000 parts, we otter nigkel bridge tooling. leltntlona: Due to the fast turnaround needs. most prototype patterns are not finished to production—quality levels. and most prototype molds are not completely shut-cit. This may cause some flash, which is easily removed in a secondary process. The number at parts attainable in a prototype mold is limited to 1,000 parts or less as copper is a softer material and may wear away clue to molding. Some side action can be accommodated but hand loaded inserts are used rather than automatic side action. Prototype mold temperatures must not exceed 170 “F; clamping pressure must not exceed 10,000 psi. We © 1999 CEMCOM Corporation CEMCOM Corporation 4100 Pistorio Road Baltimore, MD 21229 (410) 247-0012 Fax: (410) 247-0015 VIZ/tin 1 ...
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