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Unformatted text preview: IEOR 150, Fall 2010 Suggested Solution to Homework 2 1. We have the production rate P = 10000 pounds per day or 2.5M pounds per year, demand rate = 0 . 6M pounds per year, setup cost K = $1500 dollars per order, purchasing cost c = $3 . 5 per pound, annual interest rate I = 0 . 22+0 . 12 = 0 . 34, holding cost h = cI = 3 . 5 . 34 = $1 . 19 per pound per year, and the effective holding cost h = h (1 P ) = $0 . 9044 per pound per year. (a) The optimal production lot size is Q = 2 K h = 44612 . 43 pounds . (b) (Method 1) The optimal cycle time is T = Q * = 0 . 0744 years. The uptime in a cycle is T 1 = Q * P = 0 . 0178 years. The downtime in a cycle is T 2 = H = ( P ) T 1 = 0 . 0564 years. Therefore, we have the proportion of uptime T 1 T = 24% and the proportion of downtime T 2 T = 76% . (Method 2) Note that P = 2 . 5M, = 0 . 6M, so T 1 T = P = 24% and T 2 T = P P = 76%. (c) The total holding and setup cost is G = 2 Kh = $40347 . 49 . Therefore, the annual holding cost and the annual setup cost are both G * 2 = $20173 . 75 . The annual purchasing cost is c = $2100000 . The annual total cost is thus 2100000 + 40347 . 49 = $2140347 . 49 . The annual profit is (3 . 9 3 . 5)  G * = 240000 40347 . 49 = $199652 . 51 . 2. We have the annual interest rate I = 0 . 2, setup cost K = $100 per order, annual demand = 20000 units, unit purchasing cost from the three suppliers c A = $2 . 5, c B = $2 . 4, and c C = $2 . 3. It follows that the annual holding costs per unit are h A = $0 . 5, h B = $0 . 48, and h C = $0 . 46. Let L A = 0 unit, L B = 3000 units, and L C = 4000 units be the lower bounds of order quantity of the three suppliers.= 4000 units be the lower bounds of order quantity of the three suppliers....
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 Fall '09

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