MRP_intro1_Give - Materials Requirements Planning Materials...

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Materials Requirements Planning z BOM z Lead time z Product Structure Trees z Time Fences z Material Requirements Planning (MRP) Material Requirements Planning (MRP) z MRP II MRP II 1-5/8 13/16 3/8 13/16 13/16 diameter 13/32 diameter 1/4 R 1 2-1/2 5/16 2-1/4 45° Bracket Scale: FULL Drawn: J. Thomas A- 435-038 Engineering Drawing Example Engineering Drawing Example Engineering Drawings Engineering Drawings - Show Show Dimensions, Tolerances, etc. Production Documents Production Documents z Assembly Assembly Drawing Drawing z Assembly chart Assembly chart z Route sheet z Work order z Shows exploded view of product Shows exploded view of product Head Neck Handle End Cap © 1984-1994 T/Maker Co Assembly Drawing 1 2 3 SA1 A1 A2 Tuna Fish Mayonnaise Bread Tuna Assy FG Sandwich Assembly Chart for Assembly Chart for A Tuna Sandwich
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Assembly Drawing and Assembly Chart Assembly Chart Route Sheet Route Sheet z Lists all operations Lists all operations Route Sheet for Bracket Sequence Machine Operation Setup Time Time/Unit 1 Shear # 3 Shear to length 5. 0 3 0 2 Shear 45° corners 8. 0 5 0 3 Drill press Drill both holes 15 3.000 4B r a k e Bend 90° 10 .025 Work Order Work Order Dept Oper Date Work Order A pproved: JM Manufacturing © 1984-1994 T/Maker Co. Authorizes producing a given item, usually to a schedule Engineering Change Notice (ECN) z A correction or modification of an engineering A correction or modification of an engineering drawing or bill of material 1-5/8 13/16 3/8 13/16 13/16 diameter 13/32 diameter 1/4 R 1 2-1/2 5/16 2-1/4 45° Bracket Scale: FULL Drawn: J. Thomas A- 435-038 Engineering Change Notice: Provide chamfer on upper edge Production planning process Corporate strategies and policies Business Plan Aggregate Plan Master Production Schedule Aggregate demand forecast Economic Political Competitive conditions Establishes Operations and capacity strategy Establishes Operations capacity Establishes schedule for specific products Relationships of the Aggregate Plan Relationships of the Aggregate Plan Aggregate Plan for Production Demand Forecasts, orders Master Production Schedule, and MRP systems Detailed Work Schedules External Capacity Subcontractors Inventory On Hand Raw Materials Available Work Force Marketplace and Demand Research and Technology Product Decisions Process Planning & Capacity Decisions
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Aggregate Production Plan to MPS Aggregate Production Plan to MPS Months January February Aggregate Production Plan 1,500 1,200 (Shows the total quantity of amplifiers) W e e k s 12345678 Master Production Schedule (Shows the specific type and quantity of amplifier to be produced 240-watt amplifier 100 100 100 100 150-watt amplifier 500 500 450 450 75-watt amplifier 300 100 The Production Planning Process The Production Planning Process Master Scheduling Materials Planning Capacity Planning Production Planning Sales Planning Business Planning Purchasing Shop Floor control Performance Measurement yes Resource OK?
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This note was uploaded on 03/03/2011 for the course MARKETING 101 taught by Professor Singh during the Spring '11 term at Management Development Institute.

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MRP_intro1_Give - Materials Requirements Planning Materials...

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