Exercise 06-02 Basic Production Processes MCC V2-0 NO SOLOUTIONS

Exercise 06-02 Basic Production Processes MCC V2-0 NO SOLOUTIONS

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Chapter 06: Production Exercise 06-02: Basic Production Multi Company Code Rev: 01/17/2011 General Notes and Information It is strongly recommended that you read through the entire exercise prior to starting. Not all instructions can be provided in a linear manner. The following symbols are used to indicate important information, as described below. An arrow highlights an important instruction that must not be overlooked. A pencil prompts you to write down an important piece of information. Each student or group will be assigned a unique two-digit identifier . This identifier is used in all exercises to uniquely identify your data. Whenever you see ## in these exercises, replace it with your identifier. Always work with your data. Business Process Overview GBI uses the production process to manufacture goods the company needs to fill orders, or increase inventory after it has filled an order. In this exercise you will go through the production process to produce 10 Deluxe Touring Bikes and place them in inventory for later use. Exercise Prerequisites Exercise 6-1 GBI Review Production Master Data MCC Review the bill of materials at the end of this document Introduction
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Chapter 06, Exercise 06-02, Revised: 01/17/2011 Page 2 of 15 Exercise Workflow Exercise Deliverables Deliverables are consolidated into one worksheet at the end of this exercise. For this exercise you will need the following deliverables. In the System Create initial inventory balances Create planned orders Convert planned orders Issue materials Confirm production Receive the goods Review accounting info On Paper Completed exercise worksheet (attachment 1) to turn in to your professor. Answers to the Questions You may be assigned additional deliverables. Make certain to check with your instructor. 2
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Page 3 of 15 In this step we will determine if we have the required raw materials to produce ten of your Deluxe Touring Bikes (red), and then create what we need with “inventory from heaven.” Step 1.1: The table below shows the Bill of Material required for one Deluxe Touring Bike (red). Be sure to get the correct amount of materials. Review Exercise 6-1 to review inventory balances Item Material Quantity for 1 bike Quantity for 10 bikes Touring Frame-Red TRFR30## 1 Derailleur Gear Assembly DGAM10## 1 Touring Seat Kit TRSK10## 1 Touring Handle Bar TRHB10## 1 Pedal Assembly PEDL10## 1 Chain CHAN10## 1 Brake Kit BRKT10## 1 Touring Tire TRTR10## 2 Touring Tube TRTB10## 2 Touring Aluminum Wheel TRWH10## 2 Hex Nut 5 MM HXNT10## 2 Lock Washer 5 MM LWSH10## 4 Socket Head Bolt 5X20 MM BOLT10## 2 Packaging PCKG10## 1 Warranty Document WDOC10## 1 Touring Aluminum Wheel Assembly TRWA10## 2 Step 1.2: Refer to Exercise 6-1 for instructions on how to review the inventory balance (MMBE). Fill out the following table with (1) the current quantity of material you have, and (2) the quantity you still need in order to produce 10 Deluxe Touring Bikes (red). 3
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Exercise 06-02 Basic Production Processes MCC V2-0 NO SOLOUTIONS

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