2009121909504100001.pdf - MAN B&W S35MC7 Project Guide...

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Unformatted text preview: MAN B&W S35MC7 Project Guide Camshaft Controlled Twostroke Engines This Project Guide is intended to provide the information necessary for the layout of a marine propulsion plant. The information is to be considered as preliminary. It is intended for the project stage only and subject to modification in the interest of technical progress. The Project Guide provides the general technical data available at the date of issue. It should be noted that all figures, values, measurements or information about performance stated in this project guide are for guidance only and should not be used for detailed design purposes or as a substitute for specific drawings and instructions prepared for such purposes. Data updates Data not finally calculated at the time of issue is marked ‘Available on request’. Such data may be made available at a later date, however, for a specific project the data can be requested. Pages and table entries marked ‘Not applicable’ represent an option, function or selection which is not valid. The latest, most current version of the individual Project Guide sections are available on the Internet at: under ‘Marine’ → ‘Low Speed’. Extent of Delivery The final and binding design and outlines are to be supplied by our licensee, the engine maker, see Chapter 20 of this Project Guide. In order to facilitate negotiations between the yard, the engine maker and the customer, a set of ‘Extent of Delivery’ forms is available in which the basic and the optional executions are specified. Electronic versions This Project Guide book and the ‘Extent of Delivery’ forms are available on a DVD and can also be found on the Internet at: under ‘Marine’ → ‘Low Speed’, where they can be downloaded. 4th Edition January 2009 MAN B&W S35MC7 198 67 09-8.0 MAN Diesel Teglholmsgade 41 DK2450 Copenhagen SV Denmark Telephone +45 33 85 11 00 Telefax +45 33 85 10 30 [email protected] Copyright © 2008 MAN Diesel, branch of MAN Diesel SE, Germany, registered with the Danish Commerce and Companies Agency under CVR Nr.: 31611792, (herein referred to as “MAN Diesel”). This document is the product and property of MAN Diesel and is protected by applicable copyright laws. Subject to modification in the interest of technical progress. Reproduction permitted provided source is given. 7020-0020-01ppr Jan 2009 MAN Diesel a member of the MAN Group MAN B&W S35MC7 198 67 09-8.0 MAN B&W Contents Engine Design......................................................................... 01 Engine Layout and Load Diagrams, SFOC .............................. 02 Turbocharger Choice & Exhaust Gas By-pass ......................... 03 Electricity Production ............................................................. 04 Installation Aspects................................................................. 05 List of Capacities: Pumps, Coolers & Exhaust Gas .................. 06 Fuel ....................................................................................... 07 Lubricating Oil ....................................................................... 08 Cylinder Lubrication . ............................................................. 09 Piston Rod Stuffing Box Drain Oil ........................................... 10 Central Cooling Water System . .............................................. 11 Seawater Cooling .................................................................. 12 Starting and Control Air . ........................................................ 13 Scavenge Air ......................................................................... 14 Exhaust Gas .......................................................................... 15 Engine Control System . ......................................................... 16 Vibration Aspects ................................................................... 17 Monitoring Systems and Instrumentation ............................... 18 Dispatch Pattern, Testing, Spares and Tools ........................... 19 Project Support and Documentation . ..................................... 20 Appendix ............................................................................... A MAN Diesel MAN B&W Contents Chapter Section 1 Engine Design 2 Engine Layout and Load Diagrams, SFOC 3 Turbocharger Choice & Exhaust Gas By-pass 4 Electricity Production The MC/MC-C Engine Engine type designation Power, speed, SFOC Engine power range and fuel oil consumption Performance curves, fuel economy mode / low NOx emission mode MC Engine description Engine cross section Engine layout and load diagrams Propeller diameter and pitch, influence on optimum propeller speed Layout diagram, sizes Engine layout diagram and load diagrams Diagram for actual project Specific fuel oil consumption, ME versus MC engines SFOC for high efficiency/conventional turbochargers SFOC, reference conditions and guarantee SFOC calculations (80%-85%) SFOC calculations, example Fuel consumption at an arbitrary load Emission control Turbocharger choice Exhaust gas by-pass NOx Reduction by SCR Electricity production Designation of PTO PTO/RCF Space requirement for side mounted PTO/RCF Engine preparations PTO/BW GCR Waste Heat Recovery Systems (WHR) L16/24 Genset data L21/31 Genset data L23/30H Genset data MAN B&W S35MC7 MAN Diesel 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1985628-9.0 1985521-0.0 1985552-1.0 1985556-9.0 1986208-9.0 1985795-3.1 1985622-8.0 2.01 2.02 2.03 2.04 2.05 2.06 2.07 2.08 2.09 2.10 2.11 2.12 1983833-8.4 1983878-2.5 1985309-1.0 1986031-4.1 1984159-8.2 1985310-1.0 1985311-3.0 1986043-4.0 1986141-6.0 1986142-8.0 1986631-7.0 1986636-6.0 3.01 3.02 3.03 1984785-2.1 1984593-4.4 1985894-7.1 4.01 4.01 4.01 4.02 4.03 4.04 4.05 4.06 4.07 4.08 1985739-2.0 1986635-4.0 1985195-0.2 1985198-6.0 1985742-6.0 1984316-8.5 1986647-4.0 1984205-4.4 1984206-6.4 1984207-8.4 MAN B&W Contents Chapter Section 5 Installation Aspects 6 List of Capacities: Pumps, Coolers & Exhaust Gas 7 Fuel Space requirements and overhaul heights Space requirement Crane beam for overhaul of turbochargers Crane beam for turbochargers Engine room crane Overhaul with Double Jib Crane Double jib crane Engine outline, galleries and pipe connections Engine and gallery outline Centre of gravity Water and oil in engine Engine pipe connections Counterflanges Counterflanges, Connection D Engine seating and holding down bolts Epoxy Chocks Arrangement Engine seating profile Engine top bracing Mechanical top bracing Hydraulic top bracing arrangement Components for Engine Control System Earthing device MAN Diesel Controllable Pitch Propeller (CPP) Calculation of capacities List of capacities and cooling water systems List of capacities, S35MC7 Auxiliary system capacities for derated engines Pump capacities, pressures and flow velocities Example 1, Pumps and Cooler Capacity Freshwater generator Jacket Cooling Water Temperature Control Example 2, Fresh Water Production Calculation of exhaust gas amount and temperature Diagram for change of exhaust gas amount Exhaust gas correction formula Example 3, Expected Exhaust Gas Fuel oil system Fuel considerations Fuel oils Fuel oil pipes and drain pipes Fuel oil pipe insulation Fuel oil pipe heat tracing Components for fuel oil system Components for fuel oil system, venting box Water in fuel emulsification MAN B&W S35MC7 MAN Diesel 5.01 5.02 5.03 5.03 5.04 5.04 5.04 5.05 5.06 5.07 5.08 5.09 5.10 5.10 5.11 5.12 5.12 5.13 5.14 5.15 5.16 5.17 5.18 1984375-4.4 1985786-9.0 1984488-1.2 1984853-5.2 1985753-4.0 1984534-8.2 1984541-9.1 1984715-8.3 1986358-6.0 1985710-3.0 1985689-9.0 1986357-4.0 1986359-8.0 1986670-0.0 1984176-5.5 1985842-1.1 1985833-7.0 1984672-5.7 1986013-5.0 1984845-2.0 1986030-2.0 1984929-2.3 1984695-3.4 6.01 6.02 6.03 6.04 6.04 6.04 6.04 6.04 6.04 6.04 6.04 6.04 6.04 1986168-1.0 1985042-8.3 1986267-5.0 1986171-5.0 1986190-6.0 1986263-8.0 1986173-9.0 1986185-0.0 1986265-1.0 1986176-4.0 1986369-4.0 1984320-3.3 1986266-3.0 7.01 7.01 7.02 7.03 7.04 7,04 7.05 7.05 7.06 1986738-5.0 1986779-2.0 1983880-4.5 1985906-9.0 1984051-8.3 1986775-7.0 1983951-2.3 1984735-0.1 1983882-8.3 MAN B&W Contents Chapter Section 8 Lubricating Oil 9 Cylinder Lubrication Lubricating and cooling oil system Lubricating and cooling oil pipes Hydraulic power supply unit Lubricating oil pipes for turbochargers Lubricating oil centrifuges and list of lubricating oils Components for lube oil system Lubricating oil tank Crankcase venting and bedplate drain pipes Cylinder lubricating oil system MAN B&W Alpha cylinder lubrication system Mechanical Cylinder Lubricators Oil Supply System 10 Piston Rod Stuffing Box Drain Oil Stuffing box drain oil system Central cooling water system Components for central cooling water system Seawater Systems Seawater cooling system Seawater cooling pipes Components for seawater cooling system Jacket cooling water system Jacket cooling water pipes Components for jacket cooling water system Deaerating tank Temperature at start of engine Starting and control air system Components for starting air system Starting and control air pipes Electric motor for turning gear Scavenge air system Auxiliary blowers Operational panel for auxiliary blowers Scavenge air pipes Electric motor for auxiliary blower Scavenge air cooler cleaning system Scavenge air box drain system Fire extinguishing system for scavenge air space 11 Central Cooling Water System 12 Seawater Cooling 8.01 8.01 8.02 8.03 8.04 8.05 8.06 8.07 1985636-1.0 1585908-2.0 1985637-3.0 1984232-8.3 1983886-5.5 1985910-4.0 1985921-2.0 1985961-8.0 9.01 9.02 9.03 9.03 1985631-2.0 1986525-2.0 1985968-0.0 1986598-2.0 10.01 1983974-0.4 11.01-02 11.03 1984696-5.3 1983987-2.3 12.01 12.02 12.03 12.04 12.05 12.06 12.07 12.07 12.08 1983892-4.4 1983893-6.4 1983978-8.4 1983981-1.3 1983894-8.5 1985987-1.0 1984056-7.3 1984065-1.2 1983986-0.2 13.01 13.02 13.03 13.04 1986055-4.0 1986049-5.0 1986093-6.0 1986077-0.0 14.01 14.02 14.02 14.03 14.04 14.05 14.06 14.07 1986149-0.0 1986586-2.1 1986587-4.0 1986163-2.0 1986221-9.0 1986175-2.0 1984032-7.2 1986202-8.0 13 Starting and Control Air 14 Scavenge Air MAN B&W S35MC7 MAN Diesel MAN B&W Contents Chapter Section 15 Exhaust Gas 16 Engine Control System 17 Vibration Aspects 18 Monitoring Systems and Instrumentation 19 Dispatch Pattern, Testing, Spares and Tools Exhaust gas system Exhaust gas pipes Cleaning systems, MAN Diesel Cleaning systems, ABB and Mitsubishi Exhaust gas system for main engine Components of the exhaust gas system Exhaust gas silencer Calculation of exhaust gas back-pressure Forces and moments at turbocharger Diameter of exhaust gas pipe Engine control system MC/MC-C Controllable Pitch Propeller Engine Control System Interface to Surrounding Systems Vibration aspects 2nd order moments on 5 or 6 cylinder engines Electric driven moment compensator Power related unbalance (PRU) Guide force moments Guide force moments, data Axial vibrations Critical running External forces and moments in layout points, S35MC7 Monitoring systems and instrumentation PMI System CoCoS-EDS Alarm - Slow Down and Shut Down System Local instruments Other alarm functions Identification of Instruments Dispatch pattern, testing, spares and tools Specification for painting of main engine Dispatch Pattern Dispatch pattern, list of masses and dimensions Shop test List of spare parts, unrestricted service Additional spares Wearing parts Large spare parts, dimension and masses List of standard tools for maintenance Tool panels MAN B&W S35MC7 MAN Diesel 15.01 15.02 15.02 15.02 15.03 15.04 15.04 15.05 15.06 15.07 1986401-7.0 1984069-9.3 1984071-0.4 1984073-4.5 1984074-6.3 1984075-8.6 1986399-3.0 1984094-9.3 1986412-5.0 1986508-5.0 16.01 16.02 16.03 1985634-8.0 1986640-1.0 1986641-3.0 17.01 17.02 17.03 17.04 17.05 17.05 17.06 17.06 17.07 1984140-5.2 1986644-9.0 1984222-1.3 1985878-1.0 1984223-3.3 1985904-5.0 1984225-7.4 1984226-9.2 1985957-2.0 18.01 18.02 18.03 18.04 18.05 18.06 18.07 1986233-9.0 1986234-0.0 1986235-2.0 1986236-4.0 1986237-6.0 1986238-8.0 1984585-1.4 19.01 19.02 19.03 19.04 19.05 19.06 19.07 19.08 19.09 19.10 19.11 1986642-5.0 1984516-9.2 1986547-9.0 1986580-1.0 1984612-7.4 1985594-9.5 1984636-7.5 1985185-4.1 1986627-1.0 1986451-9.0 1986645-0.0 MAN B&W Contents Chapter Section 20 Project Support and Documentation A Engine Selection Guide and Project Guide Computerised engine application system Extent of Delivery Installation documentation Appendix Symbols for piping MAN B&W S35MC7 MAN Diesel 20.01 20.02 20.03 20.04 1984588-7.3 1984590-9.2 1984591-0.2 1984592-2.2 A 1983866-2.3 MAN B&W Index Section 2nd order moments on 5 or 6 cylinder engines 17.02 1986644-9.0 19.07 18.04 14.02 6.04 17.06 1984636-7.5 1986236-4.0 1986586-2.1 1986171-5.0 1984225-7.4 6.01 6.04 15.05 11.01-02 5.07 15.02 15.02 18.03 11.03 5.16 7.05 7.05 12.07 8.05 12.04 13.02 15.04 20.02 16.02 5.10 5.10 5.03 5.03 8.07 17.06 9.01 1986168-1.0 1986176-4.0 1984094-9.3 1984696-5.3 1985710-3.0 1984073-4.5 1984071-0.4 1986235-2.0 1983987-2.3 1986030-2.0 1983951-2.3 1984735-0.1 1984056-7.3 1985910-4.0 1983981-1.3 1986049-5.0 1984075-8.6 1984590-9.2 1986640-1.0 1986359-8.0 1986670-0.0 1984488-1.2 1984853-5.2 1985961-8.0 1984226-9.2 1985631-2.0 12.07 4.01 2.05 6.04 15.07 19.03 19.04 19.01 5.04 1984065-1.2 1986635-4.0 1984159-8.2 1986369-4.0 1986508-5.0 1986547-9.0 1986580-1.0 1986642-5.0 1984541-9.1 A C D Additional spares Alarm - Slow Down and Shut Down System Auxiliary blowers Auxiliary system capacities for derated engines Axial vibrations Calculation of capacities Calculation of exhaust gas amount and temperature Calculation of exhaust gas back-pressure Central cooling water system Centre of gravity Cleaning systems, ABB and Mitsubishi Cleaning systems, MAN Diesel CoCoS-EDS Components for central cooling water system Components for Engine Control System Components for fuel oil system Components for fuel oil system, venting box Components for jacket cooling water system Components for lube oil system Components for seawater cooling system Components for starting air system Components of the exhaust gas system Computerised engine application system Controllable Pitch Propeller Counterflanges Counterflanges, Connection D Crane beam for overhaul of turbochargers Crane beam for turbochargers Crankcase venting and bedplate drain pipes Critical running Cylinder lubricating oil system Deaerating tank Designation of PTO Diagram for actual project Diagram for change of exhaust gas amount Diameter of exhaust gas pipe Dispatch Pattern Dispatch pattern, list of masses and dimensions Dispatch pattern, testing, spares and tools Double jib crane MAN B&W S35MC7 MAN Diesel MAN B&W Index Section E F Earthing device Electric driven moment compensator Electric motor for auxiliary blower Electric motor for turning gear Electricity production Emission control Engine and gallery outline Engine Control System Interface to Surrounding Systems Engine control system MC/MC-C Engine cross section Engine layout and load diagrams Engine layout diagram and load diagrams Engine outline, galleries and pipe connections Engine pipe connections Engine power range and fuel oil consumption Engine preparations Engine room crane Engine seating and holding down bolts Engine seating profile Engine Selection Guide and Project Guide Engine top bracing Engine type designation Epoxy Chocks Arrangement Example 1, Pumps and Cooler Capacity Example 2, Fresh Water Production Example 3, Expected Exhaust Gas Exhaust gas by-pass Exhaust gas correction formula Exhaust gas pipes Exhaust gas silencer Exhaust gas system Exhaust gas system for main engine Extent of Delivery External forces and moments in layout points, S35MC7 Fire extinguishing system for scavenge air space Forces and moments at turbocharger Freshwater generator Fuel considerations Fuel consumption at an arbitrary load Fuel oil pipe heat tracing Fuel oil pipe insulation Fuel oil pipes and drain pipes Fuel oil system Fuel oils MAN B&W S35MC7 MAN Diesel 5.17 17.03 14.04 13.04 4.01 2.12 5.06 16.03 16.01 1.07 2.01 2.04 5.05 5.09 1.04 4.03 5.04 5.11 5.12 20.01 5.13 1.02 5.12 6.04 6.04 6.04 3.02 6.04 15.02 15.04 15.01 15.03 20.03 17.07 1984929-2.3 1984222-1.3 1986221-9.0 1986077-0.0 1985739-2.0 1986636-6.0 1986358-6.0 1986641-3.0 1985634-8.0 1985622-8.0 1983833-8.4 1986031-4.1 1984715-8.3 1986357-4.0 1985556-9.0 1985742-6.0 1985753-4.0 1984176-5.5 1985833-7.0 1984588-7.3 1984672-5.7 1985521-0.0 1985842-1.1 1986263-8.0 1986265-1.0 1986266-3.0 1984593-4.4 1984320-3.3 1984069-9.3 1986399-3.0 1986401-7.0 1984074-6.3 1984591-0.2 1985957-2.0 14.07 15.06 6.04 7.01 2.11 7,04 7.04 7.03 7.01 7.02 1986202-8.0 1986412-5.0 1986173-9.0 1986779-2.0 1986631-7.0 1986775-7.0 1984051-8.3 1985906-9.0 1986738-5.0 1983880-4.5 MAN B&W Index Section G H I J L M N O Guide force moments Guide force moments, data Hydraulic power supply unit Hydraulic top bracing arrangement Identification of Instruments Installation documentation Jacket cooling water pipes Jacket cooling water system Jacket Cooling Water Temperature Control L16/24 Genset data L21/31 Genset data L23/30H Genset data Large spare parts, dimension and masses Layout diagram, sizes List of capacities and cooling water systems List of capacities, S35MC7 List of spare parts, unrestricted service List of standard tools for maintenance Local instruments Lubricating and cooling oil pipes Lubricating and cooling oil system Lubricating oil centrifuges and list of lubricating oils Lubricating oil pipes for turbochargers Lubricating oil tank MAN B&W Alpha cylinder lubrication system MAN Diesel Controllable Pitch Propeller (CPP) MC Engine description Mechanical Cylinder Lubricators Mechanical top bracing Monitoring systems and instrumentation NOx Reduction by SCR Oil Supply System Operational panel for auxiliary blowers Other alarm functions Overhaul with Double Jib Crane MAN B&W S35MC7 MAN Diesel 17.05 17.05 1984223-3.3 1985904-5.0 8.02 5.15 1985637-3.0 1984845-2.0 18.07 20.04 1984585-1.4 1984592-2.2 12.06 12.05 6.04 1985987-1.0 1983894-8.5 1986185-0.0 4.06 4.07 4.08 19.09 2.03 6.02 6.03 19.06 19.10 18.05 8.01 8.01 8.04 8.03 8.06 1984205-4.4 1984206-6.4 1984207-8.4 1986627-1.0 1985309-1.0 1985042-8.3 1986267-5.0 1985594-9.5 1986451-9.0 1986237-6.0 1585908-2.0 1985636-1.0 1983886-5.5 1984232-8.3 1985921-2.0 9.02 5.18 1.06 9.03 5.14 18.01 1986525-2.0 1985322-1.1 1985795-3.1 1985968-0.0 1986013-5.0 1986233-9.0 3.03 1985894-7.1 9.03 14.02 18.06 5.04 1986598-2.0 1986587-4.0 1986238-8.0 1984534-8.2 MAN B&W Index Section P S T V W Performance curves, fuel economy mode / low NOx emission mode PMI System Power related unbalance (PRU) Power, speed, SFOC Propeller diameter and pitch, influence on optimum propeller speed PTO/BW GCR PTO/RCF Pump capacities, pressures and flow velocities Scavenge air box drain system Scavenge air cooler cleaning system Scavenge air pipes Scavenge air system Seawater cooling pipes Seawater cooling system Seawater Systems SFOC calculations (80%-85%) SFOC calculations, example SFOC for high efficiency/conventional turbochargers SFOC, reference conditions and guarantee Shop test Space requirement Space requirement for side mounted PTO/RCF Space requirements and overhaul heights Specific fuel oil consumption, ME versus MC engines Specification for painting of main engine Starting and control air pipes Starting and control air system Stuffing box drain oil system Symbols for piping Temperature at start of engine The MC/MC-C Engine Tool panels Turbocharger choice Vibration aspects Waste Heat Recovery Systems (WHR) Water and oil in engine Water in fuel emulsification Wearing parts MAN B&W S35MC7 MAN Diesel 1.05 18.02 17.04 1.03 2.02 4.04 4.01 6.04 1986208-9.0 1986234-0.0 1985878-1.0 1985552-1.0 1983878-2.5 1984316-8.5 1985195-0.2 1986190-6.0 14.06 14.05 14.03 14.01 12.03 12.02 12.01 2.09 2.10 2.07 2.08 19.05 5.02 4.02 5.01 2.06 19.02 13.03 13.01 10.01 A 1984032-7.2 1986175-2.0 1986163-2.0 1986149-0.0 1983978-8.4 1983893-6.4 1983892-4.4 1986141-6.0 1986142-8.0 1985311-3.0 1986043-4.0 198...
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