Beer Manufacturing - 1 2 A Report By: Animesh Ranjan...

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Unformatted text preview: 1 2 A Report By: Animesh Ranjan 5101045 C-2 (biotechnology) Jaypee Institute of Information Technology For: Mr. Chakresh Jain Course Coordinator (biotech plant site layout) Department of Biotechnology Jaypee Institute of Information Technology Noida 3 CONTENTS Kool Breweries Ltd: An Overview 4 Alcoholic Beverages 5 Brewing: How Beer is made 8 Brewing: Process Overview 9 Beer Production: Flowchart 10 Beer Production: Ingredients 11 Beer Production Process o M a s h i n g 1 3 o Lautering 13 o Boiling and Hopping 14 o Hop Separation and Cooling 14 o F e r m e n t a t i o n 1 5 o F i l t r a t i o n 1 6 o P a c k a g i n g 1 7 Quality Control in Beer Production 18 4 Kool Breweries Ltd: An Overview Kool Breweries Limited is a premium-branded beverage company dedicated to delivering quality products enjoyed by millions around the world every day. An academic visit to the Kool Brewery manufacturing plant in Haryana was organized as a part of the course ‘Biotech Plant Site Layout’ on the 19 th March 2007. This visit provided with the opportunity to observe the different processes involved in the beer manufacturing, i.e. mashing, lautering, whirl pooling, fermentation, filtration and packaging. Also the quality control measures being adopted to maintain the quality of the beer to international standards and the basic layout of the plant were also observed. The visit was a very useful academic as well as practical exposure and we look forward to more of such visits in future to enhance both our theoretical, technical and practical knowledge. 5 Alcoholic Beverages An alcoholic beverage is a drink containing ethanol. Ethanol is a psychoactive drug, a depressant, and many societies regulate or restrict its sale and consumption. Countries place various legal restrictions on the sale of alcoholic drinks to young people. The manufacture and consumption of alcohol is notably found (to some degree) in most cultures and societies around the world, from hunter-gatherer tribes to organized nation-states. The consumption of alcohol is often important at social events in such societies and may be an important aspect of a community's culture. The concentration of alcohol in a drink may be specified in percent alcohol by volume (ABV), in percentage by weight (sometimes abbreviated w/w for weight for weight), or in proof. Most yeast cannot grow when the concentration of alcohol is higher than about 18% by volume, so that is a practical limit for the strength of fermented beverages such as wine, beer, and sake. Strains of yeast have been developed that can survive in solutions of up to 25% alcohol by volume, but these were bred for ethanol fuel production, not beverage production. 6 Alcoholic Beverages • Mead- fermented honey and water, sugar in honey is too concentrated for yeasts to grow so it must be diluted....
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This note was uploaded on 04/17/2011 for the course COMPUTER S 101 taught by Professor Xxx during the Spring '11 term at Holy Family University.

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Beer Manufacturing - 1 2 A Report By: Animesh Ranjan...

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