xfmea_pfmea

xfmea_pfmea - REPORT SUMMARY Date: 3/26/2003 Page 1 of 7 In...

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Date: 3/26/2003 REPORT SUMMARY Page 1 of 7 Non-proprietary and non-confidential information. Document Created 3/26/2003 Generated By ReliaSoft’s Xfmea Software http://www.ReliaSoft.com In addition to this summary, this report includes the following forms: 1 RATING CRITERIA AND CLASSIFICATIONS 2 PROJECT PROPERTIES AND ANALYSIS PROPERTIES SUMMARY 3 FMEA SPREADSHEET REPORT 4 FAILURE CAUSES 5 RECOMMENDED ACTIONS (Summary Report) 6 CURRENT CONTROLS Xfmea Report Sample – Process FMEA This report was generated with ReliaSoft’s Xfmea software in Microsoft Word. Similar reports can also be generated in Microsoft Excel. You can easily replace the Xfmea logo graphic with your own company logo. Within Word and Excel, reports can be edited/annotated, if necessary, and generated in PDF and/or HTML format for easy distribution. This report includes: A summary of the rating criteria (Severity Scale, Occurrence Scale, Detection Scale) and classifications that were used in the analysis. A summary of the project and analysis properties that were defined for the analysis. The Process FMEA (PFMEA) spreadsheet report in the AIAG FMEA-3 reporting format. A summary list of the potential causes of failure that were identified through the analysis, ranked by Initial Occurrence rating. A summary list of the recommended actions identified during the analysis. A summary list of the current controls identified during the analysis. The report is based on the sample analysis provided in the AIAG FMEA-3 guidelines, on page 36.
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Date: 3/26/2003 RATING CRITERIA AND CLASSIFICATIONS Page 2 of 7 Non-proprietary and non-confidential information. Document Created 3/26/2003 Generated By ReliaSoft’s Xfmea Software http://www.ReliaSoft.com RPN Calculation Method: Cause RPN = Severity x Occurrence x Detection Mode RPN = Sum of Cause RPNs Item RPN = Sum of Mode RPNS plus Sub Item RPNs Severity Rating Scale Occurrence Rating Scale # Description Criteria # Description Criteria 1 None Slight inconvenience to operation or operator or no effect. 1 Remote: Failure is unlikely <= 0.01 per thousand pieces; Ppk => 1.67. 2 Very Minor A portion (less than 100%) of the product may have to be reworked, with no scrap, on-line but in-station. 2 Low: Relatively few failures 0.1 per thousand pieces; Ppk => 1.30. 3 Minor A portion (less than 100%) of the product may have to be reworked, with no scrap, on-line but out-of-station. 3 Low: Relatively few failures 0.5 per thousand pieces; Ppk => 1.20. 4 Very Low The product may have to be sorted, with no scrap, an a portion (less than 100%) reworked 4 Moderate: Occasional failures 1 per thousand pieces; Ppk => 1.10. 5 Low 100% of product may have to be reworked, or vehicle/item repaired off- line but does not go to repair department. 5
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xfmea_pfmea - REPORT SUMMARY Date: 3/26/2003 Page 1 of 7 In...

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