3adw000192r0501 dcs800 technical catalog e e

3adw000192r0501 dcs800 technical catalog e e - Catalog ABB...

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Unformatted text preview: Catalog ABB DC Drives DCS800, 20 A to 5200 A Type code Type code: DCS800 - S01 - 0680 - 04 - + B055 DC Drives Product family S800 = DCS800 converter Type S0 = 3-phase converter module R0 = Rebuild kit A0 = Enclosed converter E0 = Panel mounted converter Bridge type 1 = single (2-Q) 2 = anti-parallel (4-Q) Rated DC current 0680 = e.g. 680 A DC (IP00) Rated AC voltage 04 = 230...400 V AC 05 = 230...525 V AC 06 = 270...600 V AC 07 = 315...690 V AC 08 = 360...800 V AC 10 = 450...990 V AC 12 = 540...1200 V AC Power connection (D7) - = no option (sizes D1...D6) R = on the right L = on the left Plug-in options External options 2 3ADW000192R0501 DCS800 Technical catalog e e ABB Contents ABB DC drive DCS800 Page ABB DC drive DCS800 .............................................................................................................................4 DCS800 power converter modules...........................................................................................................5 Ratings, types and voltages .....................................................................................................................6 Current ratings ...........................................................................................................................................7 Environmental conditions .........................................................................................................................8 Dimensioning ...........................................................................................................................................11 Easy commissioning ...............................................................................................................................12 Start-up assistant ....................................................................................................................................13 DCS800 firmware.....................................................................................................................................14 Plug-in options ........................................................................................................................................15 External field supply ................................................................................................................................16 Fuse connections ....................................................................................................................................18 Line reactors ............................................................................................................................................19 IEC 61131 programming .........................................................................................................................20 Fieldbus control .......................................................................................................................................21 DriveWindow Light 2 ...............................................................................................................................22 Start-up, maintanance and integration (DriveWindow 2) ......................................................................24 Start-up, maintanance and integration (DriveOPC) ...............................................................................25 Remote monitoring tool ..........................................................................................................................26 Service products .....................................................................................................................................27 ABB 3ADW000192R0501 DCS800 Technical catalog e e 3 ABB DC drive DCS800 What is a DCS800 DC drive? The DCS800 DC Drive is simple to buy, install, configure and use, saving considerable time. Precise delivery Quick installation Rapid start-up The drive has common user and process interface with fieldbus, common software tools for sizing, commissioning, maintenance and common spare parts. Where can it be used? DCS800 can be used in the wide range of all industrial application of Metals Vessels Pulp & Paper Ski lifts Material handling Magnets Test rigs Mining Food & Beverage Electrolysis Printing Battery Chargers Plastic & Rubber and more What are its main features? Feature DCS800 DC drive promises The drive meet the requirement of all demanding drive application like: • testrig • mine hoist • rolling mill as well as none motoric applications like: electrolysis • magnetics • battery charger ... Embedded software functions offer the upgrades of all classic installations 12-pulse, shared motion, double motor operation, field reversal control. Highlights Assistant control panel providing intuitive use of the drive. Excellent control performance up to highest dynamic application in field weakening operation. All ACS800 PC tools (via DDCS) can be connected Reduced installation and commissioning work. Internal three phase field exciter without additional external hardware. Prepared for addtional software function by adaptive programming and IEC 61131 programming. Flexible fieldbus system with built-in Modbus and numerous internally mountable fieldbus adapters. Note Benefit Two soft-keys, function of which changes according to the state of the panel Built-in “Help” button Real-time clock, allows timed tracing of faults Changed parameters menu Easy commissioning Fast set-up Easier configuration; Rapid fault diagnosis Quick access to recent parameter changes Start-up assistant Available in DriveWindow Light tool and DCS800 Panel Guided commissioning Preselected important parameter Help function Reduced commissioning time Several autotunings Speed-, armature current, field current control and field weakening Reduced commissioning time Reduced training Connectivity Simple to install: Easy connection of cables Easy connection to external fieldbus systems through multiple I/Os and plug-in options Reduced installation time Secure cable connections Diagnostic assistant Activated when fault occurs Quick fault diagnostics, short commissiong Advanced DC operation 12-pulse parallel, 12-pulse serial, sequential control and sandwich configuration Drive fit to all classic and advanced installation up to highest power Advanced motor control Motor voltage controller takes care on line voltage level and sudden voltage drop Reliable and safe operation also for weak networks Fieldbus Built-in Modbus using RS 485 Optional plug-in fieldbus modules Reduced cost Highest motor voltage By reduced dynamic the motor voltage can be increased Simple upgrading of original 2-Quadrant installations to 4-Quadrant operation ACS800 interfaces All HW options and PC tools of ACS800 are available with same plus code Reduced spare parts Reduced training Simple ordering Assistant control panel 4 3ADW000192R0501 DCS800 Technical catalog e e ABB DCS800 power converter modules General Accessories such as external fuses, line reactors etc. are also available, to complete the drive system. The power converter modules DCS800-S have the protection class IP00 and are to be mounted in a cubicle or finger protected area. There are different sizes (D1, D2, D3, D4, D5, D6, D7), graduated in terms of current and voltage ranges. All units are equipped with the DCS800 Control Panel. It can be snapped into place on the power converter module or installed in the switchgear cubicle door by means of a mounting kit. All converter modules up to 525 V and 1000 A (D1... D4) are equipped with field exciters. The power section of the converters is available as single (2-Q) bridge or double (4-Q) bridge. 4-Q drives are required for regenerative breaking. 4-Q drives can be built by: • Double (4-Q) armature bridge or • Single (2-Q) armature bridge plus a double (4-Q) field converter bridge The bridge type has an influence on the maximum output voltage of the converter. See table below. System connection voltage Reference variables The voltage characteristics are shown in the table beside. The DC voltage characteristics have been calculated using the following assumptions: • • • • UVN max. regenerative motor voltage Motor voltage Torque Current 2-Q 4-Q ABB 2-Q 4-Q Udmax 2-Q Udmax 4-Q Udi0 [V] UVN = rated input terminal voltage, 3-phase Voltage tolerance ±10 % Internal voltage drop approx. 1% If a deviation or a voltage drop has to be taken into consideration in compliance with IEC and VDE standards, the output voltage or the output current must be reduced by the actual factor according to the table on the right. Speed DC voltage Ideal DC Recommended (recommended) voltage DCS800 without voltage class load [V] [V] [V] 230 380 400 415 440 460 480 500 525 575 600 660 690 800 990 1200 265 440 465 480 510 530 555 580 610 670 700 765 800 915 1160 1380 240 395 415 430 455 480 500 520 545 600 625 685 720 820 1040 1235 310 510 540 560 590 620 640 670 700 770 810 890 930 1060 1350 1590 04 04 04 04 05 05 05 05 05 06 06 07 07 08 10 12 If armature voltages higher than recommended are requested, please check carefully, whether your system is still working under safe conditions. The maximum output voltage of a 4-Q drive can be increased up to the level of Udmax 2-Q. Thus the torque reversal from motoring mode to generating mode increases up to 300 ms. This lowers the dynamics of the drive and is only recommended for non-dynamic applications (e.g. E-Stop function). 3ADW000192R0501 DCS800 Technical catalog e e 5 Ratings, types and voltages Current ratings, dimensions and weights Unit size D1 D2 D3 D4 D5 D6 D7 2-Q 4-Q rated Current rated Current DCS800-S01 DCS800-S02 IDC[A] IDC[A] 20 25 45 50 65 75 90 100 125 140 180 200 230 260 315 350 405 450 470 520 610 680 740 820 900 1000 900 900 1200 1200 1500 1500 2000 2000 1900 1900 2050 2050 2500 2500 3000 3000 2050 2050 2600 2600 3300 3300 4000 4000 4800 4800 5200 5200 Supply voltage [VAC ] 400 3ADW000192R0501 DCS800 Technical catalog e e 600 690 [kg] 11 h x w x d [mm] 370 x 270 x 200 h x w x d [inch] 14.56 x 10.65 x 7.90 370 x 270 x 270 14.56 x 10.65 x 10.65 3) 25 459 x 270 x 310 18.07 x 10,65 x 12,25 3) 38 644 x 270 x 345 25.35 x 10.65 x 13.60 110 1050 x 510 x 410 41.35 x 20.10 x 16.15 180 1750 x 460 x 410 68.90 x 18.15 x 16.15 315 1750 x 760 x 570 68.90 x 29.95 x 22.45 1) 800 990 1200 Dimensions 16 1) 2) 2) 1) 6 525 Weight only available as 2-Q drive 2) on request 3) 600V 2-Q -> 290 A / 590 A 4-Q -> 320 A / 650 A ABB Current ratings 400 V / 500 V / 525 V DCS800-S01-0020-04/05 DCS800-S01-0045-04/05 DCS800-S01-0065-04/05 DCS800-S01-0090-04/05 DCS800-S01-0125-04/05 DCS800-S01-0180-04/05 DCS800-S01-0230-04/05 DCS800-S01-0315-04/05 DCS800-S01-0405-04/05 DCS800-S01-0470-04/05 DCS800-S01-0610-04/05 DCS800-S01-0740-04/05 DCS800-S01-0900-04/05 DCS800-S01-1200-04/05 DCS800-S01-1500-04/05 DCS800-S01-2000-04/05 DCS800-S01-2050-05 DCS800-S01-2500-04/05 DCS800-S01-3000-04/05 DCS800-S01-3300-04/05 DCS800-S01-4000-04/05 DCS800-S01-5200-04/05 600 V / 690 V DCS800-S01-0290-06 DCS800-S01-0590-06 DCS800-S01-0900-06/07 DCS800-S01-1500-06/07 DCS800-S01-2000-06/07 DCS800-S01-2050-06/07 DCS800-S01-2500-06/07 DCS800-S01-3000-06/07 DCS800-S01-3300-06/07 DCS800-S01-4000-06/07 DCS800-S01-4800-06/07 800 V DCS800-S01-1900-08 DCS800-S01-2500-08 DCS800-S01-3000-08 DCS800-S01-3300-08 DCS800-S01-4000-08 DCS800-S01-4800-08 990 V DCS800-S01-2050-10 DCS800-S01-2600-10 DCS800-S01-3300-10 DCS800-S01-4000-10 1200 V [A] Pout ➃ [kW] [kW] 400V 500V 20 9 12 DCS800-S02-0025-04/05 45 21 26 DCS800-S02-0050-04/05 65 30 38 DCS800-S02-0075-04/05 90 42 52 DCS800-S02-0100-04/05 125 58 73 DCS800-S02-0140-04/05 180 84 104 DCS800-S02-0200-04/05 230 107 133 DCS800-S02-0260-04/05 315 146 183 DCS800-S02-0350-04/05 405 188 235 DCS800-S02-0450-04/05 470 213 280 DCS800-S02-0520-04/05 610 284 354 DCS800-S02-0680-04/05 740 344 429 DCS800-S02-0820-04/05 900 049 522 DCS800-S02-1000-04/05 1200 558 696 DCS800-S02-1200-04/05 1500 698 870 DCS800-S02-1500-04/05 2000 930 1160 DCS800-S02-2000-04/05 2050 953 1189 DCS800-S02-2050-05 2500 1163 1450 DCS800-S02-2500-04/05 3000 1395 1740 DCS800-S02-3000-04/05 3300 1535 1914 DCS800-S02-3300-04/05 4000 1860 2320 DCS800-S02-4000-04/05 5200 2418 3016 DCS800-S02-5200-04/05 600V 690V 290 203 DCS800-S02-0320-06 590 413 DCS800-S02-0650-06 900 630 720 DCS800-S02-0900-06/07 1500 1050 1200 DCS800-S02-1500-06/07 2000 1400 1600 2050 1435 1640 DCS800-S02-2050-06/07 2500 1750 2000 DCS800-S02-2500-06/07 3000 2100 2400 DCS800-S02-3000-06/07 3300 2310 2640 DCS800-S02-3300-06/07 4000 2800 3200 DCS800-S02-4000-06/07 4800 3360 3840 DCS800-S02-4800-06/07 800V 1900 1739 DCS800-S02-1900-08 2500 2288 DCS800-S02-2500-08 3000 2745 DCS800-S02-3000-08 3300 3020 DCS800-S02-3300-08 4000 3660 DCS800-S02-4000-08 4800 4392 DCS800-S02-4800-08 990V 2050 2378 DCS800-S02-2050-10 2600 3016 DCS800-S02-2600-10 3300 3828 DCS800-S02-3300-10 4000 4640 DCS800-S02-4000-10 Data on request IDC I [A] 25 50 75 100 140 200 260 350 450 520 680 820 1000 1200 1500 2000 2050 2500 3000 3300 4000 5200 320 650 900 1500 2050 2500 3000 3300 4000 4800 1900 2500 3000 3300 4000 4800 2050 2600 3300 4000 Pout ➃ [kW] 400V 10 21 31 42 58 83 108 145 187 218 282 340 415 498 623 830 851 1038 1245 1370 1660 2158 600V 200 405 563 938 1281 1563 1875 2063 2500 3000 800V 1558 2050 2460 2706 3280 3936 990V 2132 2704 3432 4160 [kW] [A] [V AC] 500V 13 6 without fan 26 6 39 6 52 6 73 6 104 15 115/230; 1-ph 135 15 182 20 234 20 276 20 354 25 426 25 230; 1-ph ➀ 520 25 624 25 ➂ 780 25 ➂ 230; 1-ph 1040 25 ➂ 1066 1300 400-500; 3-ph 1560 1716 2080 400/690; 3-ph 2704 690V 115/230; 1-ph 230; 1-ph ➀ 648 25 ➂ 1080 25 ➂ 230; 1-ph 25 ➂ 1476 525-690; 3-ph ➁ 1800 2160 2376 2880 400/690; 3-ph 3456 - 400-500; 3-ph 400/690; 3-ph 400/690; 3-ph PLoss ➄ Frame size IDC I Air volume Unit type 4-Q converters Fan volt. Unit type 2-Q converters int. field current The current ratings for the DCS800 with 50 Hz and 60 Hz supplies are given below. The symbols are described below the table. The characteristics are based on an ambient temperature of max. 40°C and an elevation of max. 1000m a.s.l. [m³/h] [kW] 300 300 300 300 300 300 300 600 600 600 950 950 1900 800 800 800 1600 1600 1600 4200 4200 4200 0.11 0.17 0.22 0.28 0.38 0.56 0.73 0.91 1.12 1.32 1.76 2.14 2.68 5.10 5.30 6.60 8.00 9.00 11.10 11.70 13.00 19.00 x x x x x x x x x D1 D1 D1 D1 D1 D2 D2 D3 D3 D3 D4 D4 D4 D5 D5 D5 D6 D6 D6 D7 D7 D7 600 950 800 800 800 1600 1600 1600 4200 4200 4200 0.91 1.86 5.10 6.30 8.10 9.20 10.20 12.20 13.10 15.10 19.50 x x x x x x x x x D3 D4 D5 D5 D5 D6 D6 D6 D7 D7 D7 1600 1600 1600 4200 4200 4200 9.00 10.70 12.70 13.40 15.60 20.00 x x x x x x D6 D6 D6 D7 D7 D7 4200 9.70 x 4200 12.10 x 4200 16.60 x 4200 20.20 x D7 D7 D7 D7 ➀ with plus code 115 V selectable ➁ with plus code 400-500 V selectable ➂ FEX425 internal field exciter as option; three-phase or single phase, separate supply max. 500 V AC ➃ ratings for rated input voltage -10% ➄ SDCS-DSL-4 board as standard IAC input = IDC out * 0.82 ABB 3ADW000192R0501 DCS800 Technical catalog e e 7 Environmental conditions System connection Voltage, 3-phase: Voltage deviation: Rated frequency: Static frequency deviation: Dynamic: frequency range: df/dt: * = 0.5 to 30 cycles. 230 to 1000 V acc. to IEC 60038 ±10% continuous; ±15% short-time * 50 Hz or 60 Hz 50 Hz ±2 %; 60 Hz ±2 % 50 Hz: ±5 Hz; 60 Hz: ± 5 Hz 17 % / s Please note: Special consideration must be taken for voltage deviation in regenerative mode. Degree of protection Converter module and options (line chokes, fuse holder, field supply unit, etc.): IP 00 Enclosed converters: Paint finish Converter module: Enclosed converter: Pollution degree (IEC 60664-1, IEC 60439-1): Site elevation <1000 m above M.S.L.: >1000 m above M.S.L.: IP 20/21/31/41 RAL 9002 light grey RAL 7035 Sound pressure level LP (1 m distance) enclosed conv. 68 dBA 72 dBA 78 dBA 77 dBA D5 D6 as module 55 dBA 55 dBA 60 dBA 66...70 dBA, depending on fan 73 dBA 75 dBA D7 82 dBA 80 dBA D1 D2 D3 D4 78 dBA 73 dBA 0 to +55°C 0 to +40°C +30 to +55°C 0 to +40°C 5 to 95%, no condensation 5 to 50%, no condensation < 0.5°C / minute -40 to +55°C -40 to +70°C 2 100%, without current reduction with current reduction North American Standards In North America the system components fulfil the requirements of the table below. Sound pressure level Size Environmental limit values Permissible cooling air temperat. - at converter module air inlet: with rated DC current: w. different DC current - Options: Relative humidity (at 5...+40°C): Relative humidity (at 0...+5°C): Change of the ambient temp.: Storage temperature: Transport temperature: Vibration as module Rated supply voltage to 600 V 0.5 g, 5...55 Hz 1 mm, 2...9 Hz 0.3 g, 9...200 Hz >600 V to 1000 V Standards Converter module UL 508 C Power Conversion Equipment CSA C 22.2 No. 14-95 Industrial Control Equipment, Industrial Products Available for converter modules including field exciter units. Types with UL mark: • see UL Listing www.ul.com / certificate no. E196914 • or on request EN / IEC xxxxx see table above. Available for converter modules including field exciter units. Enclosed converter UL/CSA types: on request EN / IEC types: on request (for details see table above) Regulatory compliance The converter module and enclosed converter components are designed for use in industrial environments. In EEA countries, the components fulfil the requirements of the EU directives, see table below. European union directive Manufacturer‘s assurance Harmonized standards Converter module Enclosed converter Machinery Directive 98/37/EEC 93/68/EEC Low Voltage Directive Declaration of Incorporation EN 60204-1 [IEC 60204-1] EN 60204-1 [IEC 60204-1] 73/23/EEC 93/68/EEC Declaration of Conformity EN 60146-1-1 [IEC 60146-1-1] EN 61800-5-1 (EN 50178 [IEC --]) see additional IEC 60664 EN 60204-1 [IEC 60204-1] EN 61800-5-1 EN 60439-1 [IEC 60439-1] Declaration of Conformity (Provided that all installation instructions concerning cable selection, cabling and EMC filters or dedicated transformer are followed.) EN 61800-3 ① [IEC 61800-3] EN 61800-3 ① [IEC 61800-3] ① in accordance with 3ADW 000 032 ① in accordance with 3ADW 000 032/3ADW 000 091 EMC Directive 89/336/EEC 93/68/EEC 8 3ADW000192R0501 DCS800 Technical catalog e e ABB ABB PC + Advant control NDBU95 AIMA CoDeSys DWL Slot3 Slot2 Slot1 Master/ Follower NDBU95 -NISA-03 (ISA) -NDPA-02 (PCMCIA) -NDPC-12 PC + DriveWindow Panel CDP 312 Door mounting kit PLC M DCS8_sys_ovw_f.dsf Components overview of converter size D1...D4 (400...525 V) 3ADW000192R0501 DCS800 Technical catalog e e 9 10 3ADW000192R0501 DCS800 Technical catalog e e PC + Advant control NDBU95 AIMA CoDeSys DWL Slot3 Slot2 Slot1 Master/ Follower NDBU95 -NISA-03 (ISA) -NDPA-02 (PCMCIA) -NDPC-12 PC + DriveWindow Panel CDP 312 Door mounting kit PLC M DCS8_sys_ovw_f.dsf Components overview of converter size D5...D7 ABB Dimensioning DriveSize Quality dimensioning DriveSize is a PC program for helping the user to select an optimal converter and options, especially in those cases where a straightforward selection from a catalogue is not possible. Documents about the dimensioning based on actual load. The default values make DriveSize simple to use, but the user is provided with many options for drive selection. The shortcut keys make drive selection easy while still honouring the relatively complicated rules. A manual selection mode is also supported. DriveSize is for drive system components • • • • DCS converter modules DCS enclosed converters Group drives (line-ups) Drive options DriveSize features • Select an drive unit, incoming unit • Calculate duty load cycles for converters • Supply dimensioning results in graphical and numerical format • Print and save the results DriveSize is currently used by more than 1000 engineers globally. ABB 3ADW000192R0501 DCS800 Technical catalog e e 11 Easy commissioning General DCS800 macros Easy-to-use saves customer time consumption and keeps required training low. Easy commissioning is based on three columns. • DCS800 is equipped with macros to cover the most frequent parameter settings. • Assistance guide through required parameter setting during commissioning and all auto-tunings. • Adaptive programming provides a very flexible set of function blocks and solves problems during commissionig. Terminal Signal X4: X5: X6: X7: 90...270 V AITAC30...90 V AITAC8...30 V AITACAITAC+ AI1AI1+ AI2AI2+ AI3AI3+ AI4AI4+ 0V +10 V -10 V 0V AO1 AO2 IACT 0V Ch A+ Ch ACh B+ Ch BCh Z+ Ch Z0V Sense 0 V Power out + Sence power out + DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 +24 V 0V DO1 DO2 3 X3: 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 DO3 4 5 Standard - - - Speed reference Terminal allocation by macros Manual / constant speed Speed reference Hand / auto Hand / motor pot Motor pot Torque control - - - - Speed reference Speed reference - Torque reference - - - - - - - - - - - - - - - - - - - - - Motor speed Actual armat. volt. Actual current Jog1 Jog2 External fault External alarm E-Stop Reset OnOff1 StartStop ReadyRun ReadyRef (running) Motor speed Actual motor curr. Actual current Jog1 Jog2 Direction Parameter select E-Stop Reset On Start pulse Off1 Stop pulse NC ReadyOn ReadyRef (running) Motor speed Actual motor curr. Actual current StartStop HandAuto Direction Speed ref. select E-Stop Reset OnOff1 ReadyOn ReadyRef (running) Motor speed Actual motor curr. Actual current Motor pot up Motor pot down Direction Speed ref. select E-Stop Reset On Start pulse Off1 Stop pulse NC ReadyOn ReadyRef (running) Motor speed Actual armat. volt. Actual current Direction Motor pot up Motor pot down Motor pot minimum E-Stop Reset OnOff1 StartStop ReadyRun Above limit Motor speed Motor torque Actual current Off2 (coast stop) Torque select External fault E-Stop Reset OnOff1 StartStop ReadyRun ReadyRef (running) Fault or alarm Tripped (fault) Tripped (fault) Tripped (fault) Fault or alarm Fault or alarm DO4 Actual current Converter fan ack. Motor fan ack. Main contact. ack. Off2 (coast stop) E-Stop Reset OnOff1 StartStop Fans On cmd. Field excit. On cmd. Main contact. On cmd. - Zero speed Zero speed Zero speed Zero speed Zero speed DO5 - Above limit Above limit Above limit Above limit At setpoint - - Zero speed DC-breaker trip cmd. - 6 DO6 7 DO7 8 0V 1 X96: DO8 Relay 2 Serial communication 12 Factory DCS800 is equipped with seven different macros to cover the most frequent parameter settings. Macros are pre-programmed parameter sub-sets. During start-up, the drive can be configured easily without changing individual parameters. The functions of all inputs and several outputs and of allocations in the control structure are influenced by the selection of a macro. The means, whether the drive is speed-controlled or torque-controlled, whether supplementary references are processed, which actual values are available at the analog outputs, which reference value sources are used etc. is already defined in the macro. Main contact. On cmd. Speed reference 3ADW000192R0501 DCS800 Technical catalog e e - - - - - - Speed reference - - - - - - ABB Start-up assistant Faster and easier commissioning The Start-up assistant serves in DCS800 DC Drives. It guides you actively through the commissioning procedure either by the control panel or ABB PC tools. It is multilingual, requests data with clear and plain text messages, and sets the required parameters to your needs. It also comes with an online info system with step-by-step reference to printed manuals. On-line info system Start-up assistant features • Easy and fast commissioning procedure • Intelligent guide to assist you through the commissioning • Your own language • On-line info system always available • Auto detection of connected hardware The DCS800 DC drive offers you all this as standard features. To make it easier and more informative, there is an online info system available at each step, helping to set the correct values for each parameter and troubleshoot the problems. Adaptive programming Optimal adaptability • Small PLC inside. • Program your drive on-site during commissioning. • Create your own I/O signals, modify speed or torque reference, chain or set a timer. • Do it without any additional hardware or software. • As simple as setting a parameter. • Access to any signal or control bit. There is also a DWL AP PC tool available for graphical display of Adaptive Programming. ABB Adaptive programming features • 16 programmable function blocks • Available functions: • Logical: AND, OR and XOR • Mathematical: add, mul, div, abs, max and min • Other: timer, switch, comparator, filter, SR, PI and user-defined warnings or faults • Freely definable execution order • Easy documentation The DCS800 DC drive offers you all this as standard features. 3ADW000192R0501 DCS800 Technical catalog e e 13 DCS800 firmware DCS800 basic firmware DCS800 firmware includes the basic function of speed control, armature current, field current and motor voltage. The flexible design for command location enables field bus control or master-follower control or control from hardware signals as well as a mixed structure. The design of drive logic enables a drive reaction defined by Profibus standard but can also configured to adapt classic command structures. The firmware interface for several fieldbuses and module bus is included. All parameters can be accessed by the serial communication or by IEC 61131 or adaptive programming. Five macros are pre-defined and two user macros can be configured by the customer. Master-Follower applications Drives connected in Master-Follower application If motors run with the same speed / torque connected to the same shaft or gearbox are called MASTER - FOLLOWER. Master DCS800 Follower DCS800 DSL DSL DSL link D1 C1 C1 M D1 M connected via load Master-Follower Quasi 12-pulse Master-Follower configuration The converters are fed by a 12-pulse transformer with separated secondary windings whose phase positions differ Master DCS800 by 30°el. This configuration delivers the same advantages concerning DSL harmonics to the network as a DSL link standard 12- pulse application (see next item), but no T-reactor is needed. D1 C1 Y Different speed ramp function Speed control Torque control Armature current control Field current control Automatic field weakening E-stop function according to Profibus standard Dual field control Mechanical brake control DC breaker control Interface for fieldbus and module bus Programmable digital and analogue outputs Master-Follower bus 16 blocks Adaptive Program Interface for IEC 61131 programming 12-pulse function - parallel, serial, sequential 3-phase field exciter operation Converter protection (temperature, voltage,...) Motor protections Stall protections Thermal motor model 2 channel motor temperature measurement PTC or PT100 Klixon supervision Speed feedback error Over speed Armature current ripple Armature over current Minimum field current 14 3ADW000192R0501 DCS800 Technical catalog e e M Follower DCS800 DSL C1 D1 M Tandem motors quasi 12-pulse Typical configuration for high power drives connected in 12-pulse parallel, serial or sequential application 12-pulse systems are used for reduced line harmonics, reduced motor noise level, enlarged output current or voltage of converter system. Only the 11th and 13th, the 23rd and 25th, the 35th a.s.o. are existing. The harmonics on the DC side are reduced too, which gives a higher efficiency. It is not possible to connect two 12-pulse systems (2 converters, T-reactor and 1 motor) to one 12-pulse transformer. For more information, please see manual 12-pulse operation. Y Functions of basic firmware Master DCS800 Follower DCS800 DSL DSL DSL link D1 12-pulse parallel D1 C1 D1 M C1 12-pulse serial D1 C1 C1 M 12p_2mot_d.dsf ABB Plug-in options DCS800 - S01 - 0025 - 04 + B055 DCS800 Control Panel The DCS800 Control Panel features three lines of numeric display. The panel can be used to control the drive, set the parameter values or copy them from a drive to another one. It comes with every DCS800. plus code +0J400 +J409 If no control panel is required Panel mounting kit ACS/H-CP-EXT plus cable Plug-in fieldbus module The plug-in fieldbus options bring connectivity to major automation systems. A single twisted pair avoids large amounts of conventional cabling, thereby reducing cost and increasing system reliability. The fieldbus adapter must be located in Slot1. For plus codes see Fieldbus control (page 21) I/O extension option module This plug-in option offers two additional relay outputs. They can be used, for example, in a Master-Follower application for interlocking functions. All the relays can be programmed by parameters. Alternatively, the I/O options can be used to control any external components in the system. plus code +L501 +L500 RDIO-01 Digital extension module 3xDI, 2xDO RAIO-01 Analog extension module 2xAI, 2xAO Fast optical DDCS communication module Drive-specific serial communication board DCS800 provides an interface SDCS-COM-8 fast serial communication: • Master channel ModuleBus to AC800 M • I/O channel to AIMA-01 board • Master-Follower DDCS channel • Tools channel e.g DriveWindow, remote diagnostic NETA, as well as the CDP 312 from ACS800 range can be connected on this board • The board must be located in Slot3. The SDCS-DSL-4 board provides the serial communication for: • Drive-to-drive • Drive to external field exciters • 12-pulse applications • Master-Follower plus code +L508 +L509 ABB plus code +S199 SDCS-DSL communication board Module bus 10 Mbd (SDCS-COM-81) NxxA fieldbus adapter 5 Mbd (SDCS-COM-82) 3ADW000192R0501 DCS800 Technical catalog e e 15 External field supply General data Field converter types • Currents from 0.3 to 520 A • Minimum field current monitor • Integrated external field power converter or completely separate switchgear cubicle • single-phase or 3-phase model • Controlled by serial communication via DSLLink All field converters are controlled by the armature converter via a serial interface (SDCS-DSL-4 board). This interface serves to parameterize, control and diagnose the field converter and thus provides exact control. We recommend integrating an autotransformer in the field power converter's supply circuit to adjust the AC input voltage to the field voltage and for reducing the voltage ripple in the field circuit for single-phase operation. DCF803-0035 and DCF803-0016 • Half-controlled thyristor/diode bridge (1-Q) • Three-phase or single-phase operation • Microprocessor control, with the electronic system being supplied by the armaturecircuit converter (24 V). • Construction and components have been designed for an insulation voltage of 600 V AC. • Fast-response excitation is possible with an appropriate voltage reserve; de-excitation takes place by field time constant. • Field Output voltage UA (single-phase operation): 100% + TOL U A ≤ UV * * 0.9 100% TOL = tolerance of line voltage in % UV = Line voltage UA = Field voltage • Recommendation (single-phase operation): UA = 0.6 to 0.8 * UV or UV = 1.25 to 1.7 * UA • Field Output voltage UA (three-phase operation): 100% + TOL U A ≤ UV * *1.3 5 100% TOL = tolerance of line voltage in % UV = Line voltage UA = Field voltage Note: Calculation valid also for FEX-425 internal Table of field converter units Unit type Output current IDC AC field supply voltage DCF803-0016 0.3...16 A 110V -15%...500V/1-ph +10% single-phase or three-phase DCF803-0035 0.3...35 A 110V -15%...500V/1-ph +10% single-phase or three-phase DCF803-0050 0.3...50 A 110V -15%...500V/1-ph +10% DCF804-0050 0.3...50 A 110V -15%...500V/1-ph +10% DCS800-S0x-xxxx-05 see table on page 7 200V...500V/3-ph auxiliary supply voltage 24 V DC 200 mA 115 or 230 V Remarks external fuse L3 line choke for 3-phase operation use: ND401 ≤ 16 A ND402 > 16 A for 1-phase operation use: ND30 ≤ 16 A ND402 > 16 A if necessary via matching autotransformer; fuse external; Dimensions HxWxD: 370x125x342 [mm] additional hardware components (DCF 506) Current reduction see also Environmental conditions in Hardware manual 16 3ADW000192R0501 DCS800 Technical catalog e e ABB DCF803-0050 DCS800-S0 • Single-phase power stack • Half-controlled thyristor/diode bridge (1-Q). • Built-in line chokes. • Microprocessor control with the control electronics being supplied separately (115...230 V/1-ph). • Construction and components have been designed for an insulation voltage of 690 V AC. • Field output voltage UA: This converter can also be used for field exciter operation, an additional overvoltage protection unit is required. It provides field currents from 20 A up to 520 A unipolar (2-Q) and bipolar (4-Q) for field reversal function. • Field output voltage UA respectively Udmax 2-Q : see table on page 5 • Recommendation: UA = 0.5 to 1.1 * UV or UV = 0.9 to 2.0 * UA • The large field supply converters DCS800-S01/S02 need a separate active overvoltage protection unit DCF506 for protecting the power part against inadmissibly high voltages. The overvoltage protection unit DCF506 is suitable for 2-Q converters DCS800-S01 and for 4-Q converters DCS800-S02. 100% + TOL U A ≤ UV * * 0.9 100% TOL = tolerance of line voltage in % UV = Line voltage UA = Field voltage • Recommendation: UA = 0.6 to 0.8 * UV or UV = 1.25 to 1.7 * UA DCF804-0050 • Single-phase power stack • Fully-controlled antiparallel thyristor bridges (4-Q) • This unit offers field reversal as well as fast-response excitation / de-excitation. In the steady-state condition, the fully-controlled bridge runs in half-controlled mode so as to keep the voltage ripple as low as possible. With a quickly alternating field current, the bridge runs in fully-controlled mode. • Same design as DCF803-0050. • Built-in line chokes. Assignment of field supply converter to overvoltage protection unit Field supply converter for motor fields Autotransformer for single-phase field supply for field current IF Autotransformer type 50/60 Hz DCF803-0016 DCF803-0035 FEX-425 Int DCF803-0050 DCF804-0050 ≤16 A ≤30 A ≤50 A ≤6 A ≤12 A ≤16 A ≤30 A ≤50 A T 3.01 T 3.02 x ** x ** x x T 3.03 T 3.04 T 3.05 Uprim = ≤600 V T 3.11 T 3.12 T 3.13 Uprim = ≤690 V T 3.14 T 3.15 x ** x* x x x x ** x ** x ** * three-phase operation recommended ABB DCS800-S0x-0020-05 x x x ... DCF506-0140-51 DCS800-S0x-0140-05 Uprim = ≤500 V ≤6 A ≤12 A Overvoltage protection DCS800-S0x-0200-05 ... DCF506-0520-51 DCS800-S0x-0680-05 * * max field current 520 A x x ** requires line choke ND 30 or ND402 DCF506-140-51, without cover 3ADW000192R0501 DCS800 Technical catalog e e 17 Fuse connections Recommended fuse connections see tables below. Semiconductor type F1 fuses and fuse holders for AC and DC power lines (DCS800-S01 / DCS800-S02) The converter units are subdivided into two groups: • Unit sizes D1, D2, D3 and D4 with rated currents up to 1000 A require external line fuses. • In unit sizes D5, D6 and D7 with rated currents of 900 A to 5200 A, the semiconductor fuses are installed internally (no additional external semiconductor fuses are needed). Type of converter The table assigns the AC fuse types to the converter types. In case the converter should be equipped with DC fuses according to the hints use the same type of fuse used on the AC side now in the plus and minus line (only for sizes D1...D4). Blade type fuses are used for all the converters of construction type D1...D4 except the converters (610 A, 680 A, 740 A, 820 A, 900 A, 1000 A) Type 2-Q Converter DCS800-S02-0025-04/05 UR 50A / 660V OFAX 00 S3L Design fig. 4-Q Converter DCS800-S01-0020-04/05 Fuse holder 1 DCS800-S01-0045-04/05 DCS800-S02-0050-04/05 UR 63A / 660V OFAX 00 S3L 1 DCS800-S01-0065-04/05 DCS800-S02-0075-04/05 UR 125A / 660V OFAX 1 S3 1 DCS800-S01-0090-04/05 DCS800-S02-0100-04/05 UR 125A / 660V OFAX 1 S3 1 DCS800-S01-0125-04/05 DCS800-S02-0140-04/05 UR 200A / 660V OFAX 1 S3 1 DCS800-S01-0180-04/05 DCS800-S02-0200-04/05 UR 250A / 660V OFAX 1 S3 1 DCS800-S01-0230-04/05 DCS800-S02-0260-04/05 UR 315A / 660V OFAX 2 S3 1 DCS800-S01-0315-04/05 DCS800-S02-0350-04/05 UR 500A / 660V OFAX 2 S3 1 DCS800-S01-0405-04/05 DCS800-S02-0450-04/05 UR 700A / 660V OFAX 3 S3 1 DCS800-S01-0470-04/05 DCS800-S02-0520-04/05 UR 700A / 660V OFAX 3 S3 1 DCS800-S01-0610-04/05 DCS800-S02-0680-04/05 UR 900A / 660V 3x 170H 3006 2 DCS800-S01-0740-04/05 DCS800-S02-0820-04/05 UR 900A / 660V 3x 170H 3006 2 DCS800-S01-0900-04/05 DCS800-S02-1000-04/05 UR 1250A / 660V 3x 170H 3006 2 DCS800-S01-0290-06 DCS800-S02-0320-06 UR 500A / 660V OFAX 2 S3 1 DCS800-S01-0590-06 DCS800-S02-0650-06 UR 900A / 660V OFAX 3 S3 1 Fuses and fuse holders (details see Technical Data) ————————————Fig. 1————————————— 18 3ADW000192R0501 DCS800 Technical catalog e e Fig. 2 ABB Line reactors L1 DCS Type 400V-690V 50/60 Hz 2-Q Converter Line choke 1% relative voltage drop Design Fig. Line choke 4% relative voltage drop Design Fig. 4-Q Converter DCS800-S01-0020-04/05 DCS800-S02-0025-04/05 ND01 1 ND401 4 DCS800-S01-0045-04/05 DCS800-S02-0050-04/05 ND02 1 ND402 4 DCS800-S01-0065-04/05 DCS800-S02-0075-04/05 ND04 1 ND403 5 DCS800-S01-0090-04/05 DCS800-S02-0100-04/05 ND06 1 ND404 5 5 DCS800-S01-0125-04/05 DCS800-S02-0140-04/05 ND06 1 ND405 DCS800-S01-0180-04/05 DCS800-S02-0200-04/05 ND07 2 ND406 5 DCS800-S01-0230-04/05 DCS800-S02-0260-04/05 ND07 2 ND407 5 DCS800-S01-0290-06 DCS800-S02-0320-06 ND08 2 on request - DCS800-S01-0315-04/05 DCS800-S02-0350-04/05 ND09 2 ND408 5 5 DCS800-S01-0405-04/05 DCS800-S02-0450-04/05 ND10 2 ND409 DCS800-S01-0590-06 DCS800-S02-0650-06 ND13 3 on request - DCS800-S01-0470-04/05 DCS800-S02-0520-04/05 ND10 2 ND410 5 5 DCS800-S01-0610-04/05 DCS800-S02-0680-04/05 ND12 2 ND411 DCS800-S01-0740-04/05 DCS800-S02-0820-04/05 ND13 3 ND412 5 DCS800-S01-0900-04/05 DCS800-S02-1000-04/05 ND13 3 ND413 5 DCS800-S01-0900-06/07 DCS800-S02-0900-06/07 ND13 3 on request - DCS800-S01-1200-04/05 DCS800-S02-1200-04/05 ND14 3 on request - DCS800-S01-1500-04/05/06/07 DCS800-S02-1500-04/05/06/07 ND15 3 on request - DCS800-S01-2000-04/05 DCS800-S02-2000-04/05 ND16 3 on request - ND16 * 3 on request - DCS800-S01-2000-06/07 * with forced cooling Fig. 1 Fig. 4 ABB Fig. 2 Fig. 3 Fig. 5 3ADW000192R0501 DCS800 Technical catalog e e 19 IEC 61131 programming ControlBuilder DCS800 The ControlBuilder is a user-friendly tool based on the IEC61131-3 standard for programming the DCS800. With the ControlBuilder it is possible to develop - in a fast and easy way - new function e.g. winders, decentralized controls, safety functions, … directly in the drive. The ControlBuilder is based on the common tool CoDeSys. Due to its intuitive Windows based user interface even beginners are able to start programming immediately. Additionally a set of drive specific function blocks eases the programming of the DCS800. By means of completely supporting all five programming languages of the IEC61131-3 standard everyone is able to find the right programming environment: • instruction list IL • sequential function chart AS • function block diagram FDB • structured text ST • ladder diagram LD • additionally a free graphical function plan (CFC) is available Due to the offline simulation mode it is possible to use the debugging function without connected hardware. The application program is stored on a compact flash (Memory Card), which is plugged into the drive. Thus it is possible to store the binary code as well as all source codes. Of course protection of the application program with a password is possible. Advantages of the ControlBuilder DCS800 • Fast and easy adaptation of DCS800 DC Drive to the used application. • Less spare parts. • The application, including source code, is always part of the drive and thus can be maintained during the whole live cycle of the machine. • The source code can be password protected against unauthorized access. Requirements • PC with Windows NT, 2000 or XP • One free serial port The extremely user-friendly online debugging function offers besides single step-, single cycle- and breakpoint mode an event triggered recording tool for variables and signals. Motor Memory Card Programming Member of Automation Alliance 20 3ADW000192R0501 DCS800 Technical catalog e e Application ABB Fieldbus control Gateway to your process DCS800 DC Drives have connectivity to major automation systems. This is achieved with a dedicated gateway concept between the fieldbus systems and ABB drives. The fieldbus gateway module can easily be mounted inside the drive. As a result of the wide range of fieldbus gateways, your choice of automation system is independent from your decision to use first-class ABB drives. Manufacturing flexibility Drive control The drive control word (16 bit) provides a wide variety of functions from start, stop and reset to ramp generator control. Typical setpoint values like speed, torque and position can be transmitted to the drive with 15 bit accuracy. Reduced installation and engineering effort Cabling Substituting the large amount of conventional drive control cabling with a single twisted pair reduces costs and increases system reliability. Design The use of fieldbus control reduces engineering time at installation due to the modular structure of the hardware and software. Commissioning and assembly The modular machine configuration allows pre-commissioning of single machine sections and provides easy and fast assembly of the complete installation. Currently available fieldbus adapters plus code Drive monitoring A set of drive parameters and/or actual signals, like torque, speed, position, current etc., can be selected for cyclic data transfer providing fast data for operators and the manufacturing process. • • • • • • PROFIBUS-DP DeviceNet CANopen ControlNet Modbus Ethernet +K454 +K451 +K457 +K462 +K458 +K466 Drive diagnostics Accurate and reliable diagnostic information can be obtained via the drive alarm, limit and fault words, reducing the drive downtime and therefore also the downtime of the manufacturing process. Drive parameter handling Total integration of the drives in the production process is achieved by single parameter read/write up to complete parameter set-up or download. Easy to expand Serial communication simplifies the latest trend of modular machine design enabling the installation to be expanded at a later stage with low effort. ABB 3ADW000192R0501 DCS800 Technical catalog e e 21 DriveWindow Light 2 Start-up and maintenance tool PC tool for ABB drives DriveWindow Light 2 is an easy-to-use start-up and maintenance tool for ABB drives. Supported drives are ACS140, ACS160, ACS350, ACH400, DCS400, ACS550, ACH550, DCS800 and ACS800. Highlights • Viewing and setting parameters in offline and online mode • Editing, saving and downloading parameters • Comparing parameters • Graphical and numerical signal monitoring • Drive control • Start-up assistants • DWL AP tool for DCS800 • All DCS800 DC drives are equipped with DriveWindow Light Light software with heavy features DriveWindow Light offers many functions in an easyto-use package. It can be used in an offline mode, which enables parameter setting at the office even before going to the actual site. The parameter browser enables viewing, editing and saving of parameters. The parameter comparison feature makes it possible to compare parameter values between the drive and the file. With the parameter subset you can create your own parameter sets. Controlling of the drive is naturally one of the features in DriveWindow Light. Drive status and fault information keeps commissioning time low. DriveWindow Light requirements • Windows 98 / NT / 2000 / XP • Free serial port from a PC • Standard RS232 cable With DriveWindow Light, you can monitor up to four signals simultaneously. This can be done in both graphical and numerical format. Any signal can be set to stop the monitoring. from a predefined level. 22 3ADW000192R0501 DCS800 Technical catalog e e ABB DWL Start-up assistant DWL Start-up assistant for DCS800 gives important assistance for commissioning by interactive dialog. The commissioning steps are presented in correct sequence and necessary parameters are preselected. The basic port collects basic motor and connection data and executes controller auto tunings. The advanced port provides assistance for 12-pulse operation, field reversal, serial communication (fieldbus) and master-follower configuration. A context-sensitive help function is present during the whole sequence. Upload or download DWL AP tool DWL AP is a graphical PC tool to create, document, edit and download Adaptive Programs. DWL AP supports Adaptive Programming of DCS800. Adaptive Program contains 16 function blocks and is available in standard firmware. DWL AP offers a clear and easy way to develop, test and document these programs with a PC. It is a user-friendly tool to modify function blocks and their connections. No special programming skills are required, basic knowledge about block programming is sufficient. Adaptive Programs are easy to document as hard copies or store as PC files. All related information is saved directly to the drive by parameter. One page is freely configurable by the user. An individual commissioning sequence or parameter selection can be setup to application, machine or motor demands. ABB 3ADW000192R0501 DCS800 Technical catalog e e 23 Start-up, maintenance and integration DriveWindow 2 Start-up and maintenance tool ABB’s DriveWindow is an advanced, easy-to-use PC software tool for the start-up and maintenance of ABB DCS800 DC Drives. Its host of features and clear, graphical presentation of the operation make it a valuable addition to your system providing information necessary for troubleshooting, maintenance and service, as well as training. With DriveWindow the user is able to follow the cooperation of several drives simultaneously by collecting the actual values from the drives onto a single screen or printout. Additionally, the client part of DriveWindow may reside on one Local Area Network PC, and the server side on another PC closer to the drives. This enables plant-wide monitoring to be easily accomplished with two PCs. Versatile back-up functions Drive parameters can be saved to the PC with DriveWindow, and can easily be downloaded back to the drive whenever needed. DriveWindow 2 features Easy-to-use tool for commissioning and maintenance. Several drives connected and monitored at the same time. Monitor, edit or save signals and parameters, clear graphical presentation. High-speed communication between PC and drive. Versatile back-up functions. View data collected and stored in the drive. Fault diagnosis; DriveWindow indicates the status of drives, and also reads fault history data from the drive. High speed communication DriveWindow uses a high-speed fibre optic cable network with DDCS communication protocol. This makes communication between PC and drives very fast. The fibre optic network is safe and extremely immune against external disturbance. The fibre optic communication card is needed inside the computer. Monitoring drives Using DriveWindow you can monitor several drives simultaneously. The history buffer makes it possible to record a large amount of data in the PC‘s memory. The drive‘s data logger can be accessed with DriveWindow and viewed in graphical form. The fault logger inside the drive automatically documents every fault, warning and event which occurs. The fault history stored in the drive can be uploaded to your computer. 24 3ADW000192R0501 DCS800 Technical catalog e e ABB Start-up, maintenance and integration DriveOPC Integration tool DriveOPC is a software package which allows OLE for Process Control (OPC) communication between Windows applications and DCS800 DC drives. It allows Object Linking and Embedding (OLE) for Process Control (OPC) communication. This OPC server is an ideal tool for integrating DCS800 DC drives and commercial PC software and creating PC-based controlling and monitoring systems. Remote monitoring DriveOPC enables remote connection via LAN (local area networks). The remote PC can be connected by its IP address (e.g. “164.12.43.33”) or by the DNS name (e.g. “Gitas213”). OPC based software OPC is an industry standard created in cooperation with Microsoft. It is an open architecture interface design, managed by the international OPC foundation. OPC is meant for different kinds of factory automation. DriveOPC is based on OPC foundation data access standard 1.0A and Microsoft COM/DCOM technology. DriveOPC has full access to all drives, even when remote connection via LAN is used. High speed communication DriveOPC uses a high-speed fibre optic cable network with DDCS communication protocol. This makes communication between PC and drives very fast. The fibre optic network is safe and extremely immune against external disturbance. The fibre optic communication card is needed inside the computer. DriveOPC features DriveOPC supports OPC’s data access 1.0A. Read access to: Drive status: local, running, direction, fault, warning, reference Signals and parameters Fault logger contents Event logger contents General drive information Data logger settings, status and contents Write access to: Drive control: local, start, stop, forward, reverse, coast stop, reset fault, home, teach-in, contactor on/off, reference Parameters Fault logger clear Data logger init, start, trig, clear ABB 3ADW000192R0501 DCS800 Technical catalog e e 25 Remote monitoring tool Ethernet module Browser-based, user-friendly Features The intelligent Ethernet NETA-01 module gives simple access to the drive by means of the Internet communicating via a standard web browser. The user can set up a virtual monitoring room wherever there is a PC with an Internet connection or via a simple dial-up modem connection. This enables remote monitoring, configuration, diagnostics and, when needed, control. The drive can also provide process related information, such as load level, run time, energy consumption and I/O data, the bearing temperature of the driven machine, for instance. • Virtual monitoring room for • Monitoring • Configuration of parameters • Diagnostics • Control, if needed • Browser based access via • Intra-/extra-/Internet or • Simple dial-up modem connection • No PC needed at the local end • Can be used as a Modbus/TCP bridge for control purposes This opens new possibilities for the monitoring and maintenance of unmanned applications across a range of industries, for instance water, wind power, building services and oil & gas, as well as any application where the user needs access to the drives from more than one location. It also provides an opportunity for OEMs and system integrators to support their installed base globally. Service products To reduce the total cost of owning ABB drives and to maximize their availability ABB offers the following services: Training services ABB offers dedicated training on ABB drives for your service and operating personnel. Upon successful completion of the training course your personnel will have acquired the skills to use ABB drives correctly and safely, and also to get the best results from their application. Service product code G560 G561 Service type DCS800 - 3 days DCS800 - 1 day Description Basic training Startup & Service Hands-on ABB has a service organization that spans the globe. Contact your local ABB sales office for more information about our services. Startup services Using ABB’s startup services you can trust that your drives are correctly commissioned and well-tuned to their application. ABB employs authorized professionals who have been thoroughly trained for their job. ABB maintenance services ABB maintenance services ensure optimal operation of your drives and extend their useful life. Spare part services ABB offers a fast and effortless information and ordering system to facilitate spare part management. Parts OnLine is at your service 24 hours. http://www.abb.com/partsonline www.abb.com/abbuniversity 26 3ADW000192R0501 DCS800 Technical catalog e e ABB DCS800 family DCS800-S modules The versatile drive for any application 20 … 0 … 230 … IP00 5,200 ADC 1,160 VDC 1,000 VAC DCS800-A enclosed converters Complete drive solutions 20 … 20,000 ADC 0 … 1,500 VDC 230 … 1,200 VAC IP21 – IP54 DCS800-E series Pre-assembled drive-kits 20 … 0 … 230 … IP00 2,000 ADC 700 VDC 600 VAC DCS800-R Rebuild Kit Digital control-kit for existing powerstacks 20 … 20,000 ADC 0 … 1,160 VDC 230 … 1,200 VAC IP00 ABB Compact Highest power ability Simple operation Comfortable assistants, e.g. for commissioning or fault tracing Scalable to all applications Free programmable by means of integrated IEC61131-PLC Individually adaptable to customer requirements User-defined accessories like external PLC or automation systems can be included High power solutions in 6- and 12-pulse up to 20,000 A, 1,500 V In accordance to usual standards Individually factory load tested Detailed documentation DCS800 module with all necessary accessories mounted and fully cabled on a panel Very fast installation and commissioning Squeezes shut-down-times in revamp projects to a minimum Fits into Rittal cabinets Compact version up to 450 A and Vario version up to 2,000 A Proven long life components are re-used, such as power stacks, (main) contactors, cabinets and cabling / busbars, cooling systems Use of up-to-date communication facilities Increase of production and quality Very cost-effective solution Open Rebuild Kits for nearly all existing DC drives tailor-made solutions for… BBC PxD BBC SZxD ASEA TYRAK other manufacturers 3ADW000192R0501 DCS800 Technical catalog e e 27 © Copyright 2009 ABB. All rights reserved. 3ADW000192R0501 Rev E 10_2009 ABB Automation Products Wallstadter Straße 59 68526 Ladenburg • GERMANY Phone +49(0)62 03-71-0 Fax +49(0)62 03-71-7609 www.abb.com/motors&drives dc-drives@de.abb.com Specifications subject to change without notice. Contact us ...
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