Slide-Set-1-Intro - Plastics Design Plastics EMA 4760,...

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Unformatted text preview: Plastics Design Plastics EMA 4760, Section 6939 Overview Dr. Anthony Brennan Materials Science & Engineering University of Florida WELCOME! • Senior Engineering Senior Students Students • Challenges – Career Plans – New Environment – New Style • Opportunities – – – Salary Location Freedoms EMA 4161C Physical Properties of Polymers – AB Brennan EMA 2 Motivation • Product Design – Functionality – Materials Selection – Life cycle • Profit – Economics – Risk/Benefit Ratio – Safety Factor • Manufacturability EMA 4161C Physical Properties of Polymers – AB Brennan EMA 3 Philosophy • • • • • Think Question Discuss Learn Apply EMA 4161C Physical Properties of Polymers – AB Brennan EMA 4 Course Overview • Process review – Two week overview of properties • Approach to design – Design Process • Project Planning – Microsoft Project • Design considerations – Establishing Specifications • Materials Selection – Functionality • Design analysis – Manufacturability/Cost Analysis • Prototyping EMA 4161C Physical Properties of Polymers – AB Brennan EMA 5 Class Syllabus Class Link Link Class Schedule Class Link Course Syllabus - Link Link • Text: Text: – INDUSTRIAL DESIGN INDUSTRIAL OF PLASTICS PRODUCTS, M. Joseph Gordon, Jr., John Wiley & Sons, 2006, ISBN 9780471231516 • Course organization: – Lectures: M & W – Recitation/Project Recitation/Project Management: F Management: • Organization: – – – – – – 3 Lectures/week One 3 hour lab/week Homework Exams Design Lab Reports • GRADING : – – – – – Homework: 20% Design Project 40% Exam I: 20% Exam II: 20% TOTAL 100% EMA 4161C Physical Properties of Polymers – AB Brennan 8 Design Project Ideas • Potential Areas – Automotive • • • • Water Pump Air Bag Intake Manifold Hydrogen Fuel Cell – Biomedical • • • • • • VAD Prosthesis Stent Heart Valve Bone fixation system Syringe – Electronics • IC Package • Drive Motor Housing – Aerospace • • • Aerilons Seats Nose Cone – Recreation • • • • • Bicycle Frame Helmet Snow boards Surfing boards Wind surfing boards EMA 4161C Physical Properties of Polymers – AB Brennan EMA 9 Design Criteria • Specifications – – – – – Biological (IA) Mechanical Physical Environmental Cost • Material • Process • Recycling • Design – Strength Analysis – Dynamic (Cyclic) Dynamic conditions conditions – Process Selection – Material Selection – Cost Analysis • • • • Materials Process Time Distribution EMA 4161C Physical Properties of Polymers – AB Brennan EMA 10 Design Proposal • Proposal: Link Proposal: Link – Follow outline given – 15 to 20 Pages (Not Including Figures) • Presentation – Plan on 20 Minutes – Consider Computer Presentation • Grading based: – – – – Planning 25% Delivery Schedule 25% Presentation 25% Written 35% EMA 4161C Physical Properties of Polymers – AB Brennan EMA 11 Questions?? • • • • • Schedule? Exams? Grading? Course Objectives? ? EMA 4161C Physical Properties of Polymers – AB Brennan EMA 12 Summary • Cornerstone for Polymeric and Cornerstone Biological Materials/Plastics Engineers Engineers • Homework, Exams, Design, & Labs • Class Participation • Learn everything possible now EMA 4161C Physical Properties of Polymers – AB Brennan EMA 13 ...
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