08+Takt_Time - Standard Operations Improvements OPERATOR...

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06/27/95 Rev.-A S tandard O perations & I mprovements S tandard O perations & I mprovements OPERATION TIME (IN SECONDS) STANDARD WORK COMBINATION SHEET MODEL NUMBER AND NAME WORK SEQUENCE DATE DEPT. QUOTA PER TAKT TIME OPERATOR Manual Automatic Walking wwwwww STEP TIME NUMBER Man. Auto. Walk TOTALS 1 2 3 4 5 6 7 Pick up blank Unload/load/switch on Measure thread diameter Put down finished piece Unload/load/switch on Unload/load/switch on Unload/load/switch on M110 L210 D310 T410 2 4 5 4 3 6 2 2 2 2 2 2 2 2 28 29 27 12 26 14 12345-67890 master cylinder Master cylinder machining 2/20 40 690 No. Component Task 1 2 3 4 Process for Observation TIME OBSERVATION FORM OBSERVATION DATE OBSERVATION TIME OPERATOR NUMBER OBSERVER Time for 1 Cycle Component Task Time NOTES: FLOORPLAN OF WORK AREA
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06/27/95 Rev.-A S tandard O perations & I mprovements T otal   P roductive     M aintenance T otal   Predictive     Q uality S ystematic    A pproach to      V alue             E ngineering V isual   C ontrols &        M easures O ne    P iece      F low M aterials   A s     R equired B usiness    P rocess      M anagement F AST T RAC S et-up S tandard O perations & I mprovements Elements of Continuous Improvement
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06/27/95 Rev.-A S tandard O perations & I mprovements Departmental Layout VTL VTL VTL VTL G & L VTL MILL MILL MILL DRILL MILL B e n c h B e n c h B e n c h D253 D254 D255 IN / OUT IN / OUT IN / OUT A I S L E A I S L E MILL
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06/27/95 Rev.-A S tandard O perations & I mprovements Departmentalization Specialization Experts Forecasted Schedule Confusion Batch
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06/27/95 Rev.-A S tandard O perations & I mprovements TYPICAL FACTORY (DEPARTMENT SPECIALIZATION) RAW MATERIALS DRILL TO FINISHED STORES MILL LATHE LATHE SAW 1 2 3 4 5 6 7 HEAT TREAT 8
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06/27/95 Rev.-A S tandard O perations & I mprovements RAW MATERIAL LATHE LATHE MILL LATHE GRIND FINISHED PARTS worker in motion PRODUCT FOCUS FACTORY (GROUP TECHNOLOGY) HEAT TREAT
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06/27/95 Rev.-A S tandard O perations & I mprovements Multi-Skilled Operators And Managers Cellular Manufacturing Standard Processes, Operations Customer Linked To Process Linked to suppliers BW Small batch to one- piece, one engine set * ONLY 30% OR FEWER HATCH ONE-PIECE FLOW * NEARLY 100% HATCH RATE BATCH PROCESSING (RAW MATERIALS) (NOTHING SITS IN INVENTORY EVERYTHING CONSUMED BY CUSTOMER) (SMALL % NEEDED REST SITS IN INVENTORY)
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06/27/95 Rev.-A S tandard O perations & I mprovements Standard Operations: Standard Operations is a tool that defines the interaction of man and machine in producing a part. Standard Operations details the motion of the operator and the machine processing sequence. Definition
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06/27/95 Rev.-A S tandard O perations & I mprovements Purpose of Standard Operations To document the process Training aid (for new operators) Reduce variation in the process Illustrate relationship between TAKT time and cycle time 0 10 20 30 40 50 60 A B C D Cycle Time T/T OPERATORS T I M E
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0 06/27/95 Rev.-A S tandard O perations & I mprovements Standard Work, Not Engineered Work Standards Work Standards Set by engineers:
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