basics1 - 1.05 Pareto fizagr-am R512\e The Power of...

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Unformatted text preview: 1.05 Pareto fizagr-am' R512- \e The Power of Statistical Thinking >\ U r: (1) :3 0* 8 LL A Urethane spray ‘ D Surface defects G Wrong blow pressure B Improper assembly E Excessive flash H Loose nuts C Missing parts F Bad trim‘plate I Other FIGURE 2.11 Pareto Diagram for Hornpad Assembly Defects by Type Fh-e Poweriof Statistical Thinking ~‘r--Mnmmme—~ -__ - ‘~\WMWW~_WMW. .d. ,. - V.j-_..--«~.W...__.m. Tools for Process Study Computer generates needs every Wed. Order written by Pete (prioritized) Employee checks inventory Stock supervisor checks and approves Bob‘ & Acct. Dept. review and approve order Call in priority order "3M, Available from other dealers? Special repair shop requests i I Obtain from dealer Key order into database Mail order 1:; > . ' 4 weeks to receive nonvbackordered items One week to receive non~backordered items Items keyed into inventory FIGURE 2.3 Current Parts Order Process The waer of Statistical Thinking Regular inventory _ order 1 Priority order (computer generates mechanic / customer need) Approval — Inventory Order keyed into (Parts Dept.) supervisor -‘ " Copy of or ‘er to ‘ ' K Accounting J Order sent out by inventory computer Order received overnight express Receipts keyed into inventory FIGURE 2.4 Ideal Order Process Tools for Process Study 49 MAIN FACTOR MAIN FACTOR Detailed factor MAIN FACTOR MAIN FACTOR FIGURE 2.13 > General Form of a Cause and Eflect Diagram (Fishbone Diagram) .‘x u 50 The Power of Statistical Thinking .. Supplier lags m Bf: 9 O '1’ E Q C ‘3" fi ‘° 2' 3 p. H 1 0 Order of addition ‘2 S, 8' g 0 - rator E. 7; Q: Cabosil m! ‘ Cap Don't relace ca o 1 H c Bfttle m (a? .61 Bentone .g .9 g :8 9; g ‘ 09 U g g L“; 3 <9 (0 Fail to shake 1 Q59 g 5 8 94/ 0R9 V :39 m a U Ball does ' not roll Supplier Mm Cleaning . I w * 0‘ Sc t 'Ae % Humidi g (5 en 88 Y 5 P1 t § Powder bevel n m (g 811m ‘1‘ g . Viscosi * E Finer Particle size S] ' Order of addition .3 Filter Cleaning H20 ' ‘Cku ' * Agitation‘ Stora e before - acka ' -_ Fame/12mm 1 Consumer Services Follow—up '* Key Areas to Concentrate Efforts FIGURE 2.14 Cause and Efiect Diagram for Factors Aflecting' the Ball Not Rolling in Assembled Deodorant Bottles ...
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basics1 - 1.05 Pareto fizagr-am R512\e The Power of...

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