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390 Test 2 - old

390 Test 2 - old - 1 Company ABC produces product YY The...

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1. Company ABC produces product YY.  The first step is forming.  The second step is  punching and finally grinding.  Then it is assembled with some purchased parts and finally  it is inspected & shipped.  Calculate the theoretical capacity of the equipment resource  units and resource pool below.  Ignore the issue of the machine operator at the forming,  punching and grinding, and assembly and inspection/shipping processes. Resourc e Pool  (p) Unit Load  (min/clai m) Theoretical  Capacity (claim/ hr) Loa Batc h Number Units  in Resource  Pool Theoretical  Capacity of  Resource Pool  (claim/hour) Forming 10 1 6 Punching 5 1 5 Grinding 1 1 1 Assembl y 3 1 2 Inspectio n /Ship 2 1 2 2. Company ABC produces product YY and product ZZ.  Both products go through the same  steps.  The first step is forming.  The second step is punching and finally grinding.  Then it  is assembled with some purchased parts and finally it is inspected & shipped.  The  resources are scheduled for 8 hours a day. There are two 15 minute breaks each day an  unpaid 30 minute lunch period.  Calculate the theoretical capacity of the equipment  resource units and resource pool below.  Ignore the issue of the machine operator at the  forming, punching and grinding, and assembly and inspection/shipping processes. Resourc e Pool  (p) Unit Load  (min/claim) Theoretic al  Capacity  (claim/hr) Load  Batch Number  Units in  Resource  Pool Theoretica l Capacity  of  Resource  Pool  (claim/hou r) YY ZZ Forming 10 6 1 6
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Punching 5 4 1 5 Grinding 1 1 1 1 Assembl y 3 5 1 2 Inspectio n /Ship 2 5 1 2 3. If for Part AXA, the setup time is 60 minutes, the batch size is 200 and the process time is  1 minute, what is the unit load?
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