b Hold the OD direct clutch and turn the intermediate shaft The shaft should

B hold the od direct clutch and turn the intermediate

This preview shows page 80 - 86 out of 139 pages.

(b) Hold the O/D direct clutch and turn the intermediate shaft. The shaft should turn freely clockwise and should lock counterclockwise. (c) Remove the O/D direct clutch. AX03Y-03
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AUTOMATIC TRANSAXLE OVERDRIVE UNIT - AX-63 2. CHECK COUNTER DRIVE GEAR PRELOAD (a) Hold the O/D planetary gear in a vise with soft jaws. HINT: Do not let the counter drive gear touch the vise. (b) Using a tension gauge, measure the preload. Preload (at starting): 9.2-15.3 N (940-1,560 g, 2.1-3.4 lb) HINT: Turn the counter drive gear right and left several times before measuring the preload. 3. REMOVE O/D ONE-WAY CLUTCH AND OUTER RACE (a) Remove the snap ring. (b) Remove the retaining plate. (c) Remove the O/D one-way clutch with outer race. (d) Remove the 2 retainers from both sides of the O/D one- way clutch.
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AUTOMATIC TRANSAXLE OVERDRIVE UNIT - AX-64 (e) Remove the O/D one-way clutch from the outer race. HINT: Note the direction of the one-way clutch. 4. REMOVE NO.3 PLANETARY THRUST WASHER 5. REMOVE PLUGS FROM PLANETARY GEAR Remove the 4 plugs with a magnetic finger. NOTICE: Be careful not to lose them. 6. REMOVE ADJUSTING NUT AND LOCKING WASHER (a) Pry off the locking washer. (b) Using SST, loosen the adjusting nut. SST 09350-32014 (09351-32080) (c) Remove the adjusting nut and locking washer. 7. REMOVE INTERMEDIATE SHAFT BEARING Using SST, press out the bearing from the shaft. SST 09950-00020
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AUTOMATIC TRANSAXLE OVERDRIVE UNIT - AX-65 8. REMOVE COUNTER DRIVE GEAR AND FRONT BEARING Press out the gear and bearing together. 9. REMOVE REAR BEARING (a) Using SST, press out the bearing. SST 09950-00020 (b) Tag the bearings to show the location for reassembly. 10.REMOVE O/D PLANETARY RING GEAR FROMCOUNTER DRIVE GEAR (a)While pulling up the ring gear, compress the snap ringwith needle-nose pliers and remove it from the groove.(b)Remove the ring gear from the counter drive gear.(c)Remove the snap ring from the ring gear.
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AUTOMATIC TRANSAXLE OVERDRIVE UNIT - AX-66 11. REMOVE OUTER RACES FROM COUNTER DRIVE GEAR (a) Drive out the 2 races with a brass bar and hammer. (b) Tag the races to show the location for reassembly. 12. REMOVE SNAP RING FROM COUNTER DRIVE GEAR Using a screwdriver, remove the snap ring. OVERDRIVE PLANETARY GEAR INSPECTION MEASURE PLANETARY PINION GEAR THRUST CLEARANCE Using a feeler gauge, measure the planetary pinion gear thrust clearance. Standard clearance: 0.16-0.56 mm (0.0063-0.0220 in.) Maximum clearance: 0.61 mm (0.0240 in.) If the clearance is greater then the maximum, replace the planetary gear assembly. AX03Z-03
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AUTOMATIC TRANSAXLE OVERDRIVE UNIT - AX-67 COUNTER DRIVE GEAR ASSEMBLY 1. INSTALL SNAP RING INTO COUNTER GEAR Install the snap ring with a screwdriver. 2. INSTALL OUTER RACES INTO COUNTER DRIVE GEAR Using SST, press in the 2 outer races to both sides of the gear. SST 09350-32014 (09351-32120, 09351-32150) HINT: Press in the 2 outer races until they touch the snap ring. Tap the races in straight, so that they do not tilt.
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