(b)Hold the O/D direct clutch and turn the intermediate shaft.The shaft should turn freely clockwise and should lockcounterclockwise.(c)Remove the O/D direct clutch.AX03Y-03
AUTOMATIC TRANSAXLEOVERDRIVE UNIT-AX-632.CHECK COUNTER DRIVE GEAR PRELOAD(a)Hold the O/D planetary gear in a vise with soft jaws.HINT: Do not let the counter drive gear touch the vise.(b)Using a tension gauge, measure the preload.Preload (at starting):9.2-15.3 N (940-1,560 g, 2.1-3.4 lb)HINT: Turn the counter drive gear right and left severaltimes before measuring the preload.3.REMOVE O/D ONE-WAY CLUTCH AND OUTER RACE(a)Remove the snap ring.(b)Remove the retaining plate.(c)Remove the O/D one-way clutch with outer race.(d)Remove the 2 retainers from both sides of the O/D one-way clutch.
AUTOMATIC TRANSAXLEOVERDRIVE UNIT-AX-64(e)Remove the O/D one-way clutch from the outer race.HINT: Note the direction of the one-way clutch.4.REMOVE NO.3 PLANETARY THRUST WASHER5.REMOVE PLUGS FROM PLANETARY GEARRemove the 4 plugs with a magnetic finger.NOTICE: Be careful not to lose them.6.REMOVE ADJUSTING NUT AND LOCKING WASHER(a)Pry off the locking washer.(b)Using SST, loosen the adjusting nut.SST 09350-32014 (09351-32080)(c)Remove the adjusting nut and locking washer.7.REMOVE INTERMEDIATE SHAFT BEARINGUsing SST, press out the bearing from the shaft.SST 09950-00020
AUTOMATIC TRANSAXLEOVERDRIVE UNIT-AX-658.REMOVE COUNTER DRIVE GEAR AND FRONTBEARINGPress out the gear and bearing together.9.REMOVE REAR BEARING(a)Using SST, press out the bearing.SST 09950-00020(b)Tag the bearings to show the location for reassembly.10.REMOVE O/D PLANETARY RING GEAR FROMCOUNTER DRIVE GEAR(a)While pulling up the ring gear, compress the snap ringwith needle-nose pliers and remove it from the groove.(b)Remove the ring gear from the counter drive gear.(c)Remove the snap ring from the ring gear.
AUTOMATIC TRANSAXLEOVERDRIVE UNIT-AX-6611.REMOVE OUTER RACES FROM COUNTER DRIVEGEAR(a)Drive out the 2 races with a brass bar and hammer.(b)Tag the races to show the location for reassembly.12.REMOVE SNAP RING FROM COUNTER DRIVE GEARUsing a screwdriver, remove the snap ring.OVERDRIVE PLANETARY GEARINSPECTIONMEASURE PLANETARY PINION GEAR THRUSTCLEARANCEUsing a feeler gauge, measure the planetary pinion gearthrust clearance.Standard clearance:0.16-0.56 mm (0.0063-0.0220 in.)Maximum clearance:0.61 mm (0.0240 in.)If the clearance is greater then the maximum, replace theplanetary gear assembly.AX03Z-03
AUTOMATIC TRANSAXLEOVERDRIVE UNIT-AX-67COUNTER DRIVE GEAR ASSEMBLY1.INSTALL SNAP RING INTO COUNTER GEARInstall the snap ring with a screwdriver.2.INSTALL OUTER RACES INTO COUNTER DRIVEGEARUsing SST, press in the 2 outer races to both sides of thegear.SST 09350-32014 (09351-32120, 09351-32150)HINT: Press in the 2 outer races until they touch the snapring. Tap the races in straight, so that they do not tilt.