R02838 R00595 BR24 BRAKE FRONT BRAKE PAD 1139Author\u0102 Date\u0102 1997 LEXUS ES300

R02838 r00595 br24 brake front brake pad 1139authoră

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R02838 R00595 BR–24 BRAKE FRONT BRAKE PAD 1139 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) REPLACEMENT 1. REMOVE FRONT WHEEL Remove the wheel and temporarily fasten the disc with hub nuts. 2. INSPECT PAD LINING THICKNESS Check the pad thickness through the caliper inspection hole and replace the pads if they are not within the specification. Minimum thickness: 1.0 mm (0.039 in.) 3. LIFT UP CALIPER (a) Remove the bolt and flexible hose from the shock absorb- er. (b) Remove the bottom side installation bolt. (c) Lift up the caliper and suspend it securely. HINT: Do not disconnect the flexible hose from the caliper. 4. REMOVE THESE PARTS: (a) 2 brake pads (b) 4 anti–squeal shims (c) Pad wear indicator plate (d) 2 pad support plates NOTICE: The support plates can be used again provided that they have sufficient rebound, no deformation, cracks or wear, and have had all rust, dirt and foreign particles cleaned off. 5. CHECK DISC THICKNESS AND RUNOUT (See page BR–29 ) 6. INSTALL 2 PAD SUPPORT PLATES 7. INSTALL NEW PADS NOTICE: When replacing worn pads, the anti–squeal shims and wear indicator plates must be replaced together with the pads. (a) Install a pad wear indicator plate on the inner pad. (b) Apply disc brake grease to both sides of the inner anti– squeal shim (See page BR–23 ). (c) Install the 2 anti–squeal shims on each pad. (d) Install inner pad with the pad wear indicator plate facing upward. (e) Install outer pad. NOTICE: There should be no oil or grease adhering to the friction surfaces of the pads or the disc.
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R02981 BRAKE FRONT BRAKE PAD BR–25 1140 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) 8. INSTALL CALIPER (a) Draw out a small amount of brake fluid from the reservoir. (b) Press in the piston with a hammer handle or similar imple- ment. HINT: If the piston is difficult to push in, loosen the bleeder plug and push in the piston while letting some brake fluid escape. (c) Install the caliper. (d) Install the installation bolt. Torque: 34 N·m (350 kgf·cm, 25 ft·lbf) (e) Install the flexible hose and bolt to the shock absorber. Torque: 29 N·m (300 kgf·cm, 21 ft·lbf) 9. INSTALL FRONT WHEEL 10. CHECK THAT FLUID LEVEL IS AT MAX LINE
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BR06L–03 W03257 Caliper Torque Plate Bleeder Plug S Gasket S Sliding Bushing S Dust Boot Set Ring Boot Piston Seal 29 (300, 21) 107 (1,090, 79) 34 (350, 25) 8.3 (85, 74 in.·lbf) 29 (300, 20) Disc Pad Support Plate Pad Wear Indicator Plate Inner Pad Outer Pad Inner Anti–squeal Shim Anti–squeal Shim N·m (kgf·cm, ft·lbf) : Specified torque S Non–reusable part Lithium soap base glycol grease Piston S Dust Boot Sliding Pin Disc brake grease Sliding Pin BR–26 BRAKE FRONT BRAKE CALIPER 1141 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) FRONT BRAKE CALIPER COMPONENTS
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BR06M–01 R02840 BRAKE FRONT BRAKE CALIPER BR–27 1142 AuthorĂ: DateĂ: 1997 LEXUS ES300 (RM511U) REMOVAL 1. REMOVE FRONT WHEEL 2. DISCONNECT FLEXIBLE HOSE (a) Remove the union bolt and 2 gaskets from the caliper, then disconnect the flexible hose from the caliper.
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