This JIT inventory management system reduces their cost of inventory and warehousing. Their predicted demand plays a vital role in fulfilling their customer’s needs.
Page 19 Order for 10000 units Current Process: Est. processing timing (800 mins) Raw material Collect Input Paper Rims Paper Ruling Machine Paper Cutting Pages Counting Manually Binding Printing front covers Lifting to First Floor Finished Goods Delivered to Customers 30 min 180 mins 90 mins 240 mins 60 mins 200 mins Lining
Page 20 Current Process: 1. Apply Company Copy Making Process starts with the “ Collect Input ” where they collect the Paper rim from the ground floor and they move it to the 1 st Floor through lifting machine. 2. Then, they have to big roller which have lots of papers. 3. These papers put in to paper-ruling machine where this device is designed for drawing lines on paper, it can produce table and ruled paper. 4. Ruling paper machine make the lines on paper. 5. Then the workers cut big lining paper in to small copy size paper through “cutting machine”. 6. Then after that, these cutting paper gives to the workers and they manually put the cutting paper in to machine for binding and they manually take it out from the binding machine which is very dangerous for the workers to take out from running machine which is working very fast. 7. Then these binding copy go to the printing process. 8. They just print on Notebook covers. Drawbacks of Above Process: The main drawback is that they are doing paper making process in the first floor. If they do it in the ground floor they don’t have to lift paper rim to first floor and This can save their Time cost and lifting machine cost Paper cutting process is very dangerous where workers have to manually put Lining paper in to cutting machine and they have to take it within “5 sec” and put a gain 2 nd bundle of paper in to the machine through their hand and immediately take out form it within 5 seconds. They do page counting process manually where lots of workers are busy in the counting process, Counting process is the most time consuming process where thousands of copies pages get counted. Most of the process such as paper lifting of Paper rims, cutting, counting, and binding are doing manually by workers and it takes lots of time and work force to do the above task.
Page 21 AS IN OUR COMPANY INTRODUCTION: A.H BOOKS PVT LIMITED: The name of the company is “A.H. BOOKS PVT LIMITED”. The registered office of the company shall be situated in the province of Sindh, Pakistan. The objectives for which the Company is established are all or any of the following the scope of no clause or sub clause shall be deemed to limit or affect the scope of any other clause or sub - clause: To set up an industrial undertaking to carry on the business of manufacturing, processing, trading, distribution, sale, purchase, printing, packaging, paper products, educational materials/text books , reading books, exercise books and their byproducts and to perform all acts directly or indirectly related to or incidental to this objective of the company. The liability of the members is limited. The authorized capital of the Company is Rs. 300,000
- Fall '17
- Papermaking, JIT inventory management