Coordination with Production team in resolution of technical queries in

Coordination with production team in resolution of

This preview shows page 6 - 9 out of 16 pages.

Coordination with Production team in resolution of technical queries in Production.  Supervision of Surface Preparation (pre-treatment) and Surface Treatment Processes such as Galvanization , powder coating & electroplating.  Monitoring and Scheduling daily production plan for Surface treatment Section. Setting Key Performance Indicators linking with organizational goals. Process evaluation for Capacity Increment. Implementation of quality tools and techniques for continual improvement. Calibration of testing equipment and ensure its uses as specified in relevant Codes and Standards. Maintain all Quality Control (QC) Record. © 2015 Innovation and Business Industry Skills Council Ltd 1 st edition version: 1 Page 6 of 16
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Assessment Task 1BSBWOR501 Manage personal work priorities and professional development Work Plan:1 (Production -Anodizing Department) Work activity Description Goal/s KPIs Timeframe Person  responsible Extrusion of  profiles All the Aluminum Profiles will be extruded in  extrusion plant from billets only provided by the  companies approved by ISO certification. The  extruded Aluminum will be stored and ready for  next production stage. Maintain the quality of extruded product to  meet with  specifications provided by customer and  meeting the production rate. Record and maintain  the process  parameters by  specified procedures Rejection rate Number of profiles  produced per hour Condition assessment of extrusion  equipment Process mapping  Daily basis In-charge  extrusion  department Degreasing  This process contains 2 stages. Caustic treatment  and Acid treatment. Post extrusion process of  degreasing requires the cleaning of profiles in a  tank containing caustic soda. The caustic treated  profiles are then dipped into water tank and then  to acid treatment tank. Maintain and increase  process efficiency  without compromising metal dissolution Tank dosage  requirements Time of degreasing Maintain and record  process parameters Check for surface  neutrality at pH=7- 7.5 Check for material  loss by checking and  comparing the  thickness of untreated and treated profiles Every 6th  hour of last  dosage Plant operator © 2015 Innovation and Business Industry Skills Council Ltd 1 st edition version: 1 Page 7 of 16
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Assessment Task 1BSBWOR501 Manage personal work priorities and professional development Anodizing The neutralized profiles are then anodized in  anodizing section which has tank/s containing the  water with 10% concentration of sulfuric acid by  maintain temperature of 25 C 0  in presence of  purged air. The profiles are connected to AC- Current supply to facilitate the continuous  deposition of oxide layer on profile.
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  • Fall '14
  • Management, Business Industry Skills Council Ltd, Industry Skills Council, Business Industry Skills, Personal Work Priorities, Manage personal work

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