Coordination with Production team in resolution of technical queries in Production. Supervision of Surface Preparation (pre-treatment) and Surface Treatment Processes such as Galvanization , powder coating & electroplating. Monitoring and Scheduling daily production plan for Surface treatment Section. Setting Key Performance Indicators linking with organizational goals. Process evaluation for Capacity Increment. Implementation of quality tools and techniques for continual improvement. Calibration of testing equipment and ensure its uses as specified in relevant Codes and Standards. Maintain all Quality Control (QC) Record. © 2015 Innovation and Business Industry Skills Council Ltd 1 st edition version: 1 Page 6 of 16
Assessment Task 1BSBWOR501 Manage personal work priorities and professional development Work Plan:1 (Production -Anodizing Department) Work activity Description Goal/s KPIs Timeframe Person responsible Extrusion of profiles All the Aluminum Profiles will be extruded in extrusion plant from billets only provided by the companies approved by ISO certification. The extruded Aluminum will be stored and ready for next production stage. Maintain the quality of extruded product to meet with specifications provided by customer and meeting the production rate. Record and maintain the process parameters by specified procedures Rejection rate Number of profiles produced per hour Condition assessment of extrusion equipment Process mapping Daily basis In-charge extrusion department Degreasing This process contains 2 stages. Caustic treatment and Acid treatment. Post extrusion process of degreasing requires the cleaning of profiles in a tank containing caustic soda. The caustic treated profiles are then dipped into water tank and then to acid treatment tank. Maintain and increase process efficiency without compromising metal dissolution Tank dosage requirements Time of degreasing Maintain and record process parameters Check for surface neutrality at pH=7- 7.5 Check for material loss by checking and comparing the thickness of untreated and treated profiles Every 6th hour of last dosage Plant operator © 2015 Innovation and Business Industry Skills Council Ltd 1 st edition version: 1 Page 7 of 16
Assessment Task 1BSBWOR501 Manage personal work priorities and professional development Anodizing The neutralized profiles are then anodized in anodizing section which has tank/s containing the water with 10% concentration of sulfuric acid by maintain temperature of 25 C 0 in presence of purged air. The profiles are connected to AC- Current supply to facilitate the continuous deposition of oxide layer on profile.
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