To obtain the specified thickness of anodized layer Check variation of process parameters Determining the tank dosage Checking and maintain the temperature as function of anodizing thickness Check anodized layer thickness by anodizing meter. Every 30 minutes Plant operator Coloring and Inspection After this, the profiles are colored as specified by customer in coloring tank containing different solution in presence of DC-Current. After that the color evenness is checked by spectrometer. To obtain the colored profile up to given specification meeting with required quality standards Time taken by coloring section Temperature of coloring tank Composition of coloring tank Results of spectrometer. Every 30 minutes Plant operator and Quality Inspector Maintaining of records The main purpose of record maintenance is to comply with the quality standards for purpose of certification audits and performance increment. To evaluate and look for process improvement opportunity and compliance with quality standards. Generation of materials test certificates Maintain TQM documents Every day Quality Inspector Job Description: To work as effective team member in Fabrication and Surface Treatment Department to achieve organizational goals. © 2015 Innovation and Business Industry Skills Council Ltd 1 st edition version: 1 Page 8 of 16
Assessment Task 1BSBWOR501 Manage personal work priorities and professional development Provide technical support in manufacturing process such as Fabrication, machining and metal forming. Technical support in sourcing and purchase of tools and equipment used in manufacturing process. Preparation and Qualification of Welding Procedure Specification(WPS/PQR). Qualification of welders with respect to material specification & Job Design. Supervision of Welding Process to reduce repairs. Technical support in sourcing and purchase of welding tools and consumables Monitoring and Scheduling daily production plan for Fabrication Section. Implementation of quality and safety standards. Follow up on Non-Conformance Reports (NCRs) raised during production. Root Cause Analysis using Quality Tools like Fish Bone Diagram & 5M etc. to further investigate NCRs Calibration of testing equipment and ensure its uses as specified in relevant Codes and Standards. Maintain all Record. Work Plan:2 (Supervision of Fabrication Department) Work activity Description Goal/s KPIs Timeframe Person responsible Meeting the fabrication deadlines Different parts of the plant equipments are sent to different sections as they require different fabrication procedures. Meeting deadlines for each plant is necessary to meet the assembly deadline.
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