Manufacturing Processes
Lab Manual
ETME 216 & ETME 217
Dr. John R. Davis ScD
Associate Teaching Professor
Montana State University
2008
Version: 9
Revised 3/3/16
Mfg. Processes Lab Manual
Introduction
Both the ETME 217 and ETME 216 labs are designed to pr
CHAPTER
1
Introduction to Materials
Science and
Engineering
1-1
LEARNING OBJECTIVES
By the end of this chapter, students will be able to:
1. Describe the subject of materials science and
engineering as a scientific discipline
2. Cite the primary classific
SOLIDIFICATION
AND CRYSRALLINE
IMPERFECTIONS
CHAPTER 4
Solidifications of Metals
Metal are melted to produce finished and semi-finished parts.
Two types of solidifications:
i) Nucleation: Formation of stable nuclei
ii) Growth of nuclei: Formation of gra
ATOMIC Structure and
Bonding
Chapter 2
STABLE ELECTRON CONFIGURATIONS
Stable electron configurations.
have complete s and p subshells
tend to be unreactive.
Z Element Configuration
2
He
1s2
Adapted from Table 2.2,
10
Ne
1s22s 22p6
Callister 6e.
18
Ar
1s
Treatment of industrial wastewater[edit]
The various types of contamination of wastewater require a variety of strategies to remove the
contamination.[3][4]
Brine treatment[edit]
Brine treatment involves removing dissolved salt ions from the waste stream.
Exercise in slide chapter 5: Mechanical Properties of metal 1
1. How are metal alloys made by the casting process? Distinguish between wrought alloy
products and cast alloy products.
Alloying elements are added to the molten (basic) metal and allowed to m
Milling :
INTRO
Milling is a machining operation in which a workpiece is fed past a rotating cylindrical tool with
multiple cutting edges. The axis of rotation of the tool is perpendicular to the feed direction. The tool
is called the milling cutter and t
ABSOLUTE DEPENDENT MOTION ANALYSIS OF TWO
PARTICLES (Section 12.9)
Todays Objectives:
Students will be able to relate the
In-Class Activities:
positions, velocities, and
Check homework, if any
accelerations of particles
Reading quiz
undergoing dependent
NEWTONS LAWS OF MOTION (EQUATION OF MOTION)
(Sections 13.1-13.3)
Todays Objectives:
Students will be able to:
a) Write the equation of motion
In-Class Activities:
for an accelerating body.
Check homework, if any
b) Draw the free-body and
Reading quiz
ki
MOTION OF A PROJECTILE (Section 12.6)
Todays Objectives:
In-Class Activities:
Students will be able to
Check homework, if any
analyze the free-flight motion of
a projectile.
Reading quiz
Applications
Kinematic equations for
projectile motion
Concept
CURVILINEAR MOTION:
NORMAL AND TANGENTIAL COMPONENTS
(Section 12.7)
Todays Objectives:
Students will be able to
In-Class Activities:
determine the normal and
Check homework, if any
tangential components of
Reading quiz
velocity and acceleration of a
Ap
PRINCIPLE OF WORK AND ENERGY (Sections 14.1-14.3)
Todays Objectives:
Students will be able to:
a) Calculate the work of a force.
b) Apply the principle of work
In-Class Activities:
and energy to a particle or
Check homework, if any
system of particles.
EQUATIONS OF MOTION: NORMAL AND TANGENTIAL
COORDINATES (Section 13.5)
Todays Objectives:
Students will be able to apply
the equation of motion using
normal and tangential
coordinates.
In-Class Activities:
Check homework, if any
Reading quiz
Application
INTRODUCTION & RECTILINEAR KINEMATICS:
CONTINUOUS MOTION (Sections 12.1 - 12.2)
Todays Objectives:
Students will be able to find
the kinematic quantities
(position, displacement,
velocity, and acceleration) of
a particle traveling along a
straight path.
I
EQUATIONS OF MOTION: RECTANGULAR
COORDINATES (Section 13.4)
Todays Objectives:
Students will be able to apply
Newtons second law to
determine forces and
accelerations for particles in
rectilinear motion.
In-Class Activities:
Check homework, if any
Readi
RELATIVE MOTION ANALYSIS (Section 12.10)
Todays Objectives:
Students will be able to:
a) Understand translating
frames of reference.
b) Use translating frames of
reference to analyze
relative motion.
In-Class Activities:
Check homework, if any
Reading q
MECHANICS FOR
ENGINEERS
STATICS, 13ed
Chapter 2
Force Vectors
Chapter Objectives
To show how to add forces and resolve them into
components using the Parallelogram Law.
To express force and position in Cartesian vector form
and explain how to determine
MECHANICS FOR
ENGINEERS
STATICS, 13ed
Chapter 4
Force System
Resultants
Chapter Objectives
To discuss the concept of the moment of a force and
show how to calculate it in two and three dimensions
To provide a method for finding the moment of a force
abo
MECHANICS FOR
ENGINEERS
STATICS, 13ed
Chapter 6
Structural
Analysis
Chapter Objectives
To show how to determine the forces in the members
of a truss using the method of joints and the method of
sections
Chapter Outline
1.
2.
3.
4.
Simple Trusses
The Meth
MECHANICS FOR
ENGINEERS
STATICS, 13ed
Chapter 1
General Principles
Chapter Objectives
To provide an introduction to the basic quantities and
idealizations of mechanics
To give a statement of Newtons Laws of Motion and
Gravitation
To review the principl
Tutorial (Chapter 2) part 2
1. Determine the magnitude and direction of the resultant force acting on the pipe
assembly.
2. Determine the position vector r directed from point A to point B and the length of cord
AB. Take z = 4m.
3. Determine the magnitude
Tutorial (Chapter 2)
1. Determine the magnitude of the resultant force acting on the bracket and its direction
measured counterclockwise from the positive u axis.
2. Resolve F1 into components along the u and v axes and determine the magnitudes of
these c
MEMB453
NONDESTRUCTIVE TESTING (NDT)
EDDY CURRENT
INTRODUCTION AND PRINCIPLES
ET2/2
Eddy Current Testing
Eddy Current Testing
Introduction
Principles of Eddy Current
Induction and Inductance
Effects of Discontinuities
Depth of Penetration/Skin Effect
Inst