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1. Consider a casting made by pouring 200 g of liquid aluminum initially at a temp 700 0C (Tp) into a mold made of plain carbon steel. The steel has a total mass of 3 kg and is initially at a temp of 20 0C. If the transfer of heat from the mold to the surrounding atmosphere is negligibly small, then heat transferred from the Al during solidification and subsequent cooling is absorbed by the mold. Assuming such a condition, estimate Tfinal of the mold and the casting.

1 SOLUTIONS MANUAL F UNDAMENTALS OF M ODERN M ANUFACTURING: MATERIALS, PROCESSES, AND SYSTEMS Second Edition MIKELL P. GROOVER Professor of Industrial and Manufacturing Systems Engineering Lehigh University John Wiley & Sons, Inc., New York
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2 PREFACE This is the Solutions Manual for the textbook Fundamentals of Modern Manufacturing: Materials, Processes, and Systems ( Second Edition ). It contains the answers to the Review Questions and Multiple Choice Quizzes at the end of the Chapters 2 through 44, as well as the Problems at the end of Chapters 3, 4, 6, 10, 11, 13, 16, 18, 19, 20, 21, 22, 23, 24, 25, 26, 29, 30, 31, 33, 34, 35, 38, 40, 42, and 43. There are approximately 740 review questions, 500 quiz questions, and 500 problems (nearly all of them quantitative) in the text. I have personally answered all of the questions and solved all of the quizzes and problems and have personally recorded the solutions in this booklet. Many of the problems have been tested in class, thus giving me an opportunity to compare my own answers with those developed by the students. Despite my best efforts to avoid errors in this solutions manual, I am sure that errors are present. I would appreciate hearing from those of you who discover these errors, so that I can make the necessary corrections in subsequent editions of the Solutions Manual . Similarly, I would appreciate any suggestions from users of the text itself that might help to make any subsequent editions more accurate, more relevant, and easier to use. My address is: Dr. Mikell P. Groover Department of Industrial and Manufacturing Systems Engineering Lehigh University 200 West Packer Avenue Bethlehem, PA 18015 Office telephone number 610-758-4030. Fax machine number 610-758-4886. E-mail addresses: either [email protected] or [email protected] I hope you find the text and this Solutions Manual to be helpful teaching aids in your particular manufacturing course. Mikell P. Groover
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