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RESOURCE aD PLANNING O}IAPTER 16 579 three MPS The following information is availabte for items: Product A An 8O-unit order is to be stafted in week...

PLease see the atached homework probelm is problem 23 on homework 1 attachment however the charts needed are on homework 2 attachment
aD RESOURCE PLANNING O}IAPTER 16 579 The following information is availabte for three MPS items: Product A An 8O-unit order is to be stafted in week 3' A 55-unit order is to be started in week 6' Product B A 125-unit order is to be stafted in week 5 Product C A 60-unit order is to be started in week 4 A FIGURE 16.40 BOM {or Product A Develop the material requirements plan for the next o weeki for items D, E, and F. The BOMs are shor'rm in Figure 16.41, and dataflomthe inventoryrecords are sh"or,rT r in Table 16.4' (Warning:A safety stock require- ment applies to item F. Be sure to plan a receipt for any week in which the projected on-hand inventory becomes less than the safety stock.) TABLE 16.4 i INVEI{T0HY REC0HD DATA D ; FOQ:150 i . 3 *g'- F , eoo (r: z.) < FIGURE 16.41 B0Ms for Products A, B, and C Y FIGURE 16,42 BOMs for Products A and B ITEM E Data Gategory Lot sllns rule Lead time 150 (week 3) 23. Figure 16.42 shows the BOMs for two products' A and B' fatte f O.S shows the MPS quantity start date for each one. Table 16.6 contains data from inventory records for items C, D, and E. There are no safety stock requirements for any of the items. a, Determine the material requirements plan for items C, D, and E for the next B weeks' b, 'What speciflc managerial actions are required in week 1? c. Suppose that a very important customer places an "-"rg".r"y order for a quantity of productA' In orderlo titi.|, thit order, a new MPS of 200 units of productA is now required in week 5' Determine the ihu.tgu. to the mateiial requirements plan if this order is accepted and note any problems that you detect'
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580 PART 3 MANAGING SUPPLY CHAINS TABLE 16.5 I MpS QUATUT|TY START 0ATES Product 1 ' H: D U 95;150 70 CIATE I l I I BO 2 i 1'R l I 130 TABLE 16.6 ; INVENTOBY RECOBD DATA ITEM Data Gategory Lot-sizing rule t . L+L D P00 (P = 3) Lead time Scheduled receipts 3 weeks 200 (week 2) Beginning inventory 24. The BOM for productA is shor,rm in Figure 16.43. The MpS forproductA calls for 120 units to be started inwe eks2,4, S, and B. Table 16.7 shows data from the inventory records. a. Develop the material requirements plan for the next B weeks for each item. FIGURE 16.43 > BOM lor Product A TABLE 16.7 I truVENT0RY REC0RD nATA b. 14/hat specific managerial actions are required in week 1? Make sure you address any specific difficulties you encounter in the inventory records. ITEM Data Category Lot-sizing rule lo:r Fi G i; i FOQ = 700 : rOO = ZOO l i L4L '-----l -- Lead time Safety stock 25. Refer to Solved Problem 1 (Figure 16.22) for the bilt of materials and Table 16.8 for component inventory record information. Develop the material requirements plan for all components and intermediate items associated with 50 0 700 (week 1) ; -- product A for the next 10 weeks. The MpS for product A calls for 50 units to be started in weeks 2, 6, B,ind 9. (Warning: Safety stock requirements apply to items B and C.) None
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Solution
The Material Requirements table is developed as
Taking Product A
Taking C as in Level 1
Requirements for C for 1 unit of A = 2 units
Lead time for C = 3 weeks.
So, C will be required to...

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